Rottler Manualmatic SG8MTS, Руководство по эксплуатации и обслуживанию

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Section 2 Installation SG8MTS Manual
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2-6
Installation Procedure
Location
The productivity of the SG8MTS will depend a great deal on the proper initial installation. Pay particular
attention to the means by which work pieces are lifted into and out of the machine as well as the material
handling to and from other operations in your shop. The proper loading arrangements and work location
for your SG8MTS is extremely important.
For shops where large production runs are anticipated, the work pieces should be loaded and unloaded
directly from a conveyor. If this is not the case, we suggest you pay considerable attention to the crane
so that it covers an adequate area to allow the operator to back up and remove work pieces without
creating a cluttered, dangerous work area.
Unpacking and Lifting
Use care when removing the crate materials from the machine. Be careful not to use force on any part of
the machine.
Remove the shipping screws (4) from the skid; the shipping brackets will be painted red for easy
identification. These screws are located at the four bottom corners of the Main Base.
THIS MACHINE IS TOP-HEAVY. Use care when lifting and moving
Machine. Approximate shipping
Weight of Machine is 1800 lbs. (1258 kg).
Positioning the Machine
Lift Machine using a fork lift. Move fork lift to front of Machine and
separate forks so they are visually centered. Insert forks under front-
center of Machine, using care not to damage Foot Pedals Valve or Air Lines. Tilt forks slightly upward so
Machine will lean toward fork lift and lift Machine.
While Machine is on fork lift, install five (6) Leveling Screws and Jam Nuts in holes provided in bottom of
Machine Base. Two (2) Screws installed in rear-corners and one (2) Screw installed in front and rear
-center of Machine Base will serve as Leveling Screws; while two (2) Screws installed in front-corners of
Machine Base will serve only as Support Screws. Move Machine to desired location and placed leveling
bolts over the center hole of the Leveling Pad. Be certain to allow sufficient clearance to allow access for
leveling and also for connecting air and electrical lines. Lower machine onto leveling pads making certain
that the leveling bolts align into counterbore on leveling pads. Be certain nothing interferes with air or
electrical lines running from the floating head assembly to the cabinet. Determine there is no possibility of
air or electrical lines dragging on wall surfaces or adjacent machinery. Wipe top Rails with a clean, dry
cloth to remove protective shipping oil.
Do not attempt to move the Work Head unless Air Supply is connected, and air
valve is turned on, and foot Pedal is depressed, allowing Head to float on Rails
apply (WD40) or similar degreaser and flow the work Head side by side to remove all the shipping oil from
under the work head. (Top Upper surfaces rails should be clean and free of oil).
Do not attempt to move the Work Head unless Air Supply is connected, and air
valve is turned on, and foot Pedal is depressed, allowing Head to float on Rails
apply (WD40) or similar degreaser and flow the work Head side by side to remove all the shipping oil from
under the work head. (Top Upper surfaces rails should be clean and free of oil).