
Section 1 Introduction
HP7A Manual
www.rottlermfg.com
1-2
Description
The model HP7A Honing Machine is a wet, complete cylinder block and general purpose-honing
machine. A totally enclosed AC motor driving a belt and gear reduction drive mounted within a rocker arm
arrangement supplies Hone rotating power. The honing head is driven through a universal joint.
An air cylinder with a hydraulic check system provides stroking power. Stroking may also be manually
operated.
A Windows based touch screen panel provides easy and convenient control of the HP7A. Block programs
can be created and stored to memory for later recall, providing a quick set up for honing common blocks.
All preferences such as dwell setting, cross hatch angle, and honing loads are automatically set up when
a block program is selected at time of machine set-up.
The support carriage is mounted on linear rails to provide simple and easy hole-to-hole setup.
Convenient devices are provided to properly control honing operations and provide easy handling.
A ‘V’ fixture is provided, which efficiently holds V-6/V-8, and in-line blocks for honing. Optional clamps are
available to clamp most any kind of in-line block or similar work piece.
Fixtures are available for doing large industrial engine sleeves.
A splash tank is located within the main frame and a coolant pump tank is located under the machine. A
button is provided on the control panel to operate the coolant system.
Disclaimer
The HP7A Manual (henceforth to be referred to as the “Manual”) is proprietary to Rottler Manufacturing
LLC. (“Rottler Manufacturing”) and no ownership rights are hereby transferred. No part of the Manual
shall be used, reproduced, translated, converted, adapted, stored in a retrieval system, communicated or
transmitted by any means, for any commercial purpose, including without limitation, sale, resale, license,
rental or lease, without the prior express written consent of Rottler Manufacturing.
Rottler Manufacturing does not make any representations, warranties or guarantees, express or implied,
as to the accuracy or completeness of the Manual. Users must be aware that updates and amendments
will be made from time to time to the Manual. It is the user’s responsibility to determine whether there
have been any such updates or amendments. Neither Rottler Manufacturing nor any of its directors,
officers, employees or agents shall not be liable in any manner whatsoever to any person for any loss,
damage, injury, liability, cost or expense of any nature, including without limitation incidental, special,
direct or consequential damages arising out of or in connection with the use of the Manual.
Limited Warranty
Rottler Manufacturing Company Model HP7A parts and equipment is warranted as to materials and
workmanship. This limited warranty remains in effect for one year from the date of delivery, provided the
machine is owned and operated by the original purchaser and is operated and maintained as per the
instructions in the manual.
Tools proven to be defective within the warranty period will be repaired or replaced at the factory’s option.
The products are warranted upon delivery to conform to their published specifications and to be free from
defects in material and workmanship under normal use for a period of one year from shipment. Should a
product not be as warranted, Rottler sole obligation shall be, at its option, to repair, correct or replace the
product or to refund the amounts paid for the Product upon its return to a location designated by Rottler.
Содержание HP 7A
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Страница 8: ...Section 1 Introduction HP7A Manual www rottlermfg com 1 4 ...
Страница 18: ...Section 2 Installation HP7A Manual www rottlermfg com 2 9 ...
Страница 36: ...Section 4 Control Definitions HP7A Manual www rottlermfg com 4 11 ...
Страница 66: ...Section 5 Operating Instructions HP7A Manual www rottlermfg com 5 28 ...
Страница 88: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 20 Remove upper housing assembly ...
Страница 90: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 22 Remove ratchet pawl assembly from gear cage ...
Страница 92: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 24 Remove ring gear from cage assembly ...
Страница 95: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 27 Remove fasteners and pointer from cage housing ...
Страница 96: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 28 Remove oil seal from ratchet gear assembly ...
Страница 99: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 31 Remove Belleville washer from upper housing ...
Страница 101: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 33 Remove roll pin from sun gear ...
Страница 105: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 37 Remove lock nut and lock washer from drive shaft assembly ...
Страница 107: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 39 Remove drive key from drive shaft ...
Страница 108: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 40 Press drive shaft assembly from lower housing assembly ...
Страница 110: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 42 Press bearing out of lower housing ...
Страница 111: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 43 Remove planet gear bushing from lower housing ...
Страница 116: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 48 Remove shoulder bolt from feed pawl Rotate feed pawl outward ...
Страница 121: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 53 Pull out pawl shaft and remove O rings from shaft and housing ...
Страница 153: ...Section 7 Troubleshooting HP7A Manual www rottlermfg com 7 6 Operational Flow Chart ...
Страница 154: ...Section 7 Troubleshooting HP7A Manual www rottlermfg com 7 7 I O Board LED Reference Map ...
Страница 157: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 1 Machine Parts Air Logic Diagram ...
Страница 158: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 2 Air System Connections ...
Страница 159: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 3 Stroke Cylinder ...
Страница 160: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 4 Hydraulic Logic Diagram ...
Страница 161: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 5 Hydraulic System Connections ...
Страница 162: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 6 Hydraulic Cylinder Fittings ...
Страница 163: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 7 Hydraulic Cylinder ...
Страница 164: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 8 Stroke Control Valve Components Hydraulic Bypass Components ...
Страница 165: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 9 Hydraulic Reservoir Components ...
Страница 166: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 10 Injection Oiler ...
Страница 167: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 11 Front Section Rocker Arm ...
Страница 168: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 12 Drive Pinion Assembly ...
Страница 169: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 13 Gear Housing Section ...
Страница 170: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 14 Upper Housing Parts ...
Страница 171: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 15 Lower Housing Parts ...
Страница 172: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 16 Cage Housing Parts ...
Страница 173: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 17 Ratchet Actuator Assembly ...
Страница 174: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 18 Drive Adjuster Assembly Complete Assembly 514 6 40A ...
Страница 175: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 19 Planet Gear Assembly Complete Assembly 514 6 33A ...
Страница 176: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 20 Feed Out Detent Assembly Parts ...
Страница 177: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 21 Drive Tube Assembly Parts ...
Страница 179: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 23 Stroking Control Air ...
Страница 180: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 24 Stroking Cylinder Assembly ...
Страница 181: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 25 Hydraulic Cylinder Mount Components ...
Страница 182: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 26 PARK Safety Switch ...
Страница 183: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 27 Pneumatic Supply ...
Страница 184: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 28 Hone Tank ...
Страница 186: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 30 Carriage and Rocker Arm ...
Страница 187: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 31 Air Lock Assembly ...
Страница 188: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 32 Rocker Arm Controls ...
Страница 189: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 33 Control Panel Assembly ...
Страница 190: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 34 Electrical Enclosure Assembly ...
Страница 191: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 35 Electrical Enclosure Components ...
Страница 194: ...Section 9 Options HP7A Manual www rottlermfg com 9 2 ...