
Section 5 Operating Instructions
HP7A Manual
www.rottlermfg.com
5-10
Coolant
Coolant types and Selection
When using Vitrified honing stones you must use a petroleum based coolant. Such as Mobil Met 33 or
Upsilon or any equivalent light honing oil. This is required since vitrified honing stones are not compatible
with water based synthetic coolants.
Diamond stones will work with oil or water based synthetic coolants, but work most efficiently with the
water based synthetic coolants. Rottler Manufacturing recommends the use of Rottler 514-4-71C water
based, synthetic coolant for diamond only applications. This coolant works best when mixed to a 5% –
8% solution.
Refractometer
A Refractometer is used to measure the amount of coolant to water ratio. A 5% to 8% ratio will read a 3 –
5 on the Refractometer. It is important not confuse the ratio with the actual Refractometer reading.
Coolant to Water Ration is 1:20 thus 1 gallon of coolant to 20 gallons of water.
Coolant Pump System
The coolant tank on the HP7A will hold a maximum of 80 gallons of the selected coolant. Unless a
Auxiliary tank is purchased, which will increase the capacity to 100 gallons.
Honing of Alusil, Silitec, and Lokasil Materials
These instructions are for honing Alusil and Lokasil materials with Rottler HP7A honing machine and
water base coolant.
Equipment and parts needed
Machine:
Rottler HP7A
Coolant:
Rottler part# 514-4-71C
Hone Head:
Rottler part# 514-9B
Stone Holders:
Rottler parts determined by size of bore
Abrasives:
Rottler 400 grit diamonds part# 514-9-14V (do not substitute different grit size)
KS finishing diamonds Rottler part# 514-9-18P
KS silicon exposing stones Rottler part# 514-9-18N.
Alternative to exposing stones is felt wipers and silicon compound. Rottler part#
for felt wipers 514-9-21E. Rottler part# for silicon compound 514-9-21F
Содержание HP 7A
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Страница 8: ...Section 1 Introduction HP7A Manual www rottlermfg com 1 4 ...
Страница 18: ...Section 2 Installation HP7A Manual www rottlermfg com 2 9 ...
Страница 36: ...Section 4 Control Definitions HP7A Manual www rottlermfg com 4 11 ...
Страница 66: ...Section 5 Operating Instructions HP7A Manual www rottlermfg com 5 28 ...
Страница 88: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 20 Remove upper housing assembly ...
Страница 90: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 22 Remove ratchet pawl assembly from gear cage ...
Страница 92: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 24 Remove ring gear from cage assembly ...
Страница 95: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 27 Remove fasteners and pointer from cage housing ...
Страница 96: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 28 Remove oil seal from ratchet gear assembly ...
Страница 99: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 31 Remove Belleville washer from upper housing ...
Страница 101: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 33 Remove roll pin from sun gear ...
Страница 105: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 37 Remove lock nut and lock washer from drive shaft assembly ...
Страница 107: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 39 Remove drive key from drive shaft ...
Страница 108: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 40 Press drive shaft assembly from lower housing assembly ...
Страница 110: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 42 Press bearing out of lower housing ...
Страница 111: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 43 Remove planet gear bushing from lower housing ...
Страница 116: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 48 Remove shoulder bolt from feed pawl Rotate feed pawl outward ...
Страница 121: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 53 Pull out pawl shaft and remove O rings from shaft and housing ...
Страница 153: ...Section 7 Troubleshooting HP7A Manual www rottlermfg com 7 6 Operational Flow Chart ...
Страница 154: ...Section 7 Troubleshooting HP7A Manual www rottlermfg com 7 7 I O Board LED Reference Map ...
Страница 157: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 1 Machine Parts Air Logic Diagram ...
Страница 158: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 2 Air System Connections ...
Страница 159: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 3 Stroke Cylinder ...
Страница 160: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 4 Hydraulic Logic Diagram ...
Страница 161: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 5 Hydraulic System Connections ...
Страница 162: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 6 Hydraulic Cylinder Fittings ...
Страница 163: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 7 Hydraulic Cylinder ...
Страница 164: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 8 Stroke Control Valve Components Hydraulic Bypass Components ...
Страница 165: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 9 Hydraulic Reservoir Components ...
Страница 166: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 10 Injection Oiler ...
Страница 167: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 11 Front Section Rocker Arm ...
Страница 168: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 12 Drive Pinion Assembly ...
Страница 169: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 13 Gear Housing Section ...
Страница 170: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 14 Upper Housing Parts ...
Страница 171: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 15 Lower Housing Parts ...
Страница 172: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 16 Cage Housing Parts ...
Страница 173: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 17 Ratchet Actuator Assembly ...
Страница 174: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 18 Drive Adjuster Assembly Complete Assembly 514 6 40A ...
Страница 175: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 19 Planet Gear Assembly Complete Assembly 514 6 33A ...
Страница 176: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 20 Feed Out Detent Assembly Parts ...
Страница 177: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 21 Drive Tube Assembly Parts ...
Страница 179: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 23 Stroking Control Air ...
Страница 180: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 24 Stroking Cylinder Assembly ...
Страница 181: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 25 Hydraulic Cylinder Mount Components ...
Страница 182: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 26 PARK Safety Switch ...
Страница 183: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 27 Pneumatic Supply ...
Страница 184: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 28 Hone Tank ...
Страница 186: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 30 Carriage and Rocker Arm ...
Страница 187: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 31 Air Lock Assembly ...
Страница 188: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 32 Rocker Arm Controls ...
Страница 189: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 33 Control Panel Assembly ...
Страница 190: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 34 Electrical Enclosure Assembly ...
Страница 191: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 35 Electrical Enclosure Components ...
Страница 194: ...Section 9 Options HP7A Manual www rottlermfg com 9 2 ...