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Section 3 Safety

HP7A Manual

www.rottlermfg.com

3-5

Keep clear of spindle when working in tank area. Spindle can drop if there

is a failure in the machine. Move spindle out of work area when changing

blocks or fixtures.

Remember

Machine tools have the speed and torque to severely injure any part of the human body exposed to them.

Emergency Procedure

Assuming one of the following has occurred: tool bit set completely off size, work piece or spindle base

not clamped, spindle is not properly centered, and these mistakes will become obvious the minute the cut

starts

PRESS THE EMERGENCY STOP BUTTON

(on the front control panel)

IMMEDIATELY!

Find out what the problem is; return the spindle to its up position without causing more damage. To

restart the machine, turn the Emergency Stop Button CW until the button pops out
Be alert to quickly stop the machine in the event of a serious disruption of the boring process either at the

top or bottom of the bores.

Содержание HP 7A

Страница 1: ...27 08 2015 ...

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Страница 3: ... model and serial number 6 Part number and description of what you want to order 7 Preferred method of shipment 8 You may also contact us via e mail with the above information Send e mail requests to parts rottlermfg com In some cases you may be requested to send a photo of the part you are ordering if it is a replacement part or doesn t appear in the database If you are unsure which part you need...

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Страница 5: ...e CONTROL DEFINITIONS to get an idea how the machine operates The Operating Instructions chapter should be read in order to familiarize the user with the actual button pushing sequences required to carry out a job These chapters in the manual should be considered an introduction As the operators of the HP7A series machines gain experience with using the different functions of the machine complicat...

Страница 6: ...ll be used reproduced translated converted adapted stored in a retrieval system communicated or transmitted by any means for any commercial purpose including without limitation sale resale license rental or lease without the prior express written consent of Rottler Manufacturing Rottler Manufacturing does not make any representations warranties or guarantees express or implied as to the accuracy o...

Страница 7: ... RGR assigned by the Order Department should be written on the shipping label and must appear on a copy of the invoice s covering the original shipment This invoice copy must be included in the box with the parts Shipment must contain ONLY those items on the RGR as approved for return Merchandise must be received within 10 days of the date of RGR or the RGR will be canceled All returned merchandis...

Страница 8: ...Section 1 Introduction HP7A Manual www rottlermfg com 1 4 ...

Страница 9: ...w rottlermfg com I INSTALLATION Contents ROTTLER HP7A INSTALLATION REPORT 2 2 Installation Procedure 2 6 Location 2 6 Unpacking 2 6 Leveling 2 6 Air Supply 2 6 Coolant 2 6 Power Supply 2 7 Grounding 2 7 Single Phase Electrical Hook Up 2 8 ...

Страница 10: ...w Rottler machine please be sure to sign the installation report after the installation technician has installed the machine and verified the machine is operating correctly and given the operators operation and maintenance training Thank you for your cooperation and the opportunity to be of service to you ROTTLER MANUFACTURING ...

Страница 11: ...If not electrical noise problems are likely to interfere with machine operation unexpectedly Customer is responsible for providing electricity to machine in a manner that meets the local electrical code requirements ______Remove machine from truck Weight 2 500 lbs ______Provide solid foundation for machine ______Remove fixturing and misc from machine and clean ______Install machine on foundation w...

Страница 12: ...e ______The system is protected by fuses located on the circuit board in the rear enclosure Show customer where they are located and confirm that spare fuses were shipped with machine ______Clean any rust inhibitor from the machine surfaces Slide the spindle base from side to side continually cleaning the machine base until all inhibitor is removed ______Explain the coolant filtration system and n...

Страница 13: ... Optional block hold down arrangements ______Supervise the operator loading cycling and unloading the block ______Develop the best block handling system you can for his shop ______Consider a block coolant drain area ______Examine several V8 blocks at the lower cylinder bearing cap area and explain to the operator the necessity of setting the lower stop for maximum over stroke ______Explain the ABS...

Страница 14: ...____________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________...

Страница 15: ...r with the machines approximately three feet apart Unpacking Carefully uncrate the HP7A Machine Remove all equipment in splash tank except the V fixture frame Completely clean these articles with solvent also clean the lower travel limit stop rod Rust inhibitor is applied to the machine at the time of shipment and must be removed before operating the machine Leveling Four cap screws and jam nuts a...

Страница 16: ...nation point is located on the left hand side of the electrical panel about half way up Connect L1 to the number 2 terminal on the power switch L2 neutral to the number 4 terminal on the power switch Attach wire from the grounding rod to the third terminal on the terminal block Important Electrically connect in accordance with national and local electrical codes Note This machine requires the use ...

Страница 17: ... rottlermfg com 2 8 Single Phase Electrical Hook Up L1 and L2 power lines are attached to the power switch Power supply ground wire goes to ground block See electrical diagram for more detail Wire in accordance with local and national codes ...

Страница 18: ...Section 2 Installation HP7A Manual www rottlermfg com 2 9 ...

Страница 19: ...Section 3 Safety HP7A Manual www rottlermfg com I SAFETY Contents Safety Information 3 1 Safety Instructions for Machine Use 3 1 Electrical Power 3 3 Machine Operator 3 4 Emergency Procedure 3 5 ...

Страница 20: ...ult in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Safety Instructions for Machine Use This machine is capable of causing severe bodily injury ONLY A QUALIFIED EXPERIENCED OPERATOR SHOULD OPERATE THIS MACHINE NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPERATE THE MACHINE...

Страница 21: ...properly and perform its intended function Check for alignment of moving parts breakage of parts mounting and other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER OPERATE A MACHINE WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Full mental alertness is required at all times when running a machine NEVER ALLOW UNSUP...

Страница 22: ...es the risk of electric shock by providing a path of least resistance to disperse electric current Electrocution or a fire can result if the machine is not grounded correctly Make sure the ground is connected in accordance with this manual DO NOT operate the machine if it is not grounded No single list of electrical guidelines can be comprehensive for all shop environments Operating this machinery...

Страница 23: ... the productive and safe operation of this HP7A Honing Machine Rottler HP7A Honing equipment has the following areas of exposed moving parts that you must train yourself to respect and stay away from when they are in motion Safety glasses are recommended while machine is running Work Clamping Be sure work is clamped securely in accordance with the instructions Hone Head Area Keep hands completely ...

Страница 24: ...owing has occurred tool bit set completely off size work piece or spindle base not clamped spindle is not properly centered and these mistakes will become obvious the minute the cut starts PRESS THE EMERGENCY STOP BUTTON on the front control panel IMMEDIATELY Find out what the problem is return the spindle to its up position without causing more damage To restart the machine turn the Emergency Sto...

Страница 25: ...TON 4 3 SAVED SETUPS 4 3 CROSS HATCH CALCULATOR BUTTON 4 4 AUTO CROSS HATCH CALCULATOR SCREEN 4 4 MACHINE SETTINGS SCREEN 4 6 OPERATION SCREEN 4 7 CYCLE START BUTTON 4 7 COOLANT PUMP BUTTON 4 7 MANUAL FEED BUTTON 4 7 SHORT STROKE BUTTON 4 7 BOTTOM DWELL BUTTON 4 8 TOP DWELL BUTTON 4 8 ROUGH RPM BOX 4 8 FINISH RPM BOX 4 8 STOP DELAY BOX 4 8 AUTO CROSS HATCH BUTTON 4 8 AUTO CROSS HATCH SCREEN 4 8 PL...

Страница 26: ...yware or any type of Security software on the computer This could create a hazardous environment for the operator and personnel around the machine Performing any of the above will also result in the machine warranty being NULL and VOID DO NOT connect any type of external hardware to the computer via USB or any other means Do not install any type of Device Driver This could create a hazardous envir...

Страница 27: ...nual www rottlermfg com 4 2 START SCREEN When the HP7A is powered up the screen below will appear after the boot process is completed PROGRAM SELECT BUTTON Touch the PROGRAM SELECT button and the following screen will appear PROGRAM SCREEN ...

Страница 28: ... DELETE BUTTON DELETE button is used to delete an existing block program SAVED SETUPS Below the SAVED SETUPS title are saved block programs Touching one of the saved block program boxes will load the settings of that program for use in honing and bring up the Operation screen The scroll bar next to the saved block program boxes is used to quickly scroll through a large number of saved programs ...

Страница 29: ... screen you can calculate the stroke speed and RPM needed to achieve a desired cross hatch angle By touching one of the value boxes you can input a value used in the calculation by using the pop up keypad Enter the STROKE LENGTH DIAMETER ANGLE and one other value then press the SOLVE button next to the remaining blank value and the required value will be displayed Touch the OK button to return to ...

Страница 30: ...ght side of the PROGRAM SELECT screen are the MODE buttons and the MACHINE SETTINGS button The MODE buttons will be defined later in this section Touching the MACHINE SETTINGS button will bring up a WARNING box Touch the OK button to continue on to the MACHINE SETTINGS screen ...

Страница 31: ... last box can be toggled between SHORT DWELL and OFF The MOTOR LOAD section is locked out and can t be changed without first entering a pass code to access the value boxes At the bottom of the screen is a button labeled USING STANDARD Touching this button brings up the following pop up asking if you want to change to metric values Touch SAVE to covert to metric values The program will change to me...

Страница 32: ...o the PROGRAM SELECT screen CYCLE START BUTTON The CYCLE START button will begin the auto cycle process allowing the machine to run through preset values of the current block program until the cycle is complete at which time the machine will automatically shut off Touching the button while the machine is running will shut off the honing process Touching to button again will resume the honing proce...

Страница 33: ...ncrease or decrease the FINISH RPM at any time whether the machine is running or idle STOP DELAY BOX STOP DELAY allows the operator to adjust motor shut off timing This is used when the standard shutoff delay is affected by incoming voltage variances The left side of the screen will have the stock removal stone load graph The 2 vertical lines are the rough load setting and the finish load setting ...

Страница 34: ...The PLATEAU MODE buttons will bring up a different center section and different graph section This screen has buttons for changing all the values The graph section has the same layout as the honing section expect only with one load setting line and button set If the AUTO CROSS HATCH function is OFF then the following screen will appear when the PLATEAU MODE 1 or PLATEAU MODE 2 is touched The RPM a...

Страница 35: ...DE BUTTON If the MANUAL MODE button is touched the following screen will appear The manual operation mode has no preset values It allows an operator to have total control of the honing process The graph section will only show the real time motor load when the motor is running ...

Страница 36: ...Section 4 Control Definitions HP7A Manual www rottlermfg com 4 11 ...

Страница 37: ...UAL MODE 5 2 Limited Over Travel and Blind Holes 5 3 Cross Hatch Angle 5 3 Honing In General 5 3 Large Amount of Material Removal 5 3 Common Surface Finishes 5 3 Non Plateau 5 3 Plateau 5 4 Plateau Caution 5 4 Productivity 5 5 Single Step Honing 5 5 Two Step honing 5 5 Step two 5 5 Using Vitrified Abrasives 5 6 Using Diamond Abrasives 5 7 General 5 7 Scratching 5 7 Breaking In A New Set of Diamond...

Страница 38: ...uctions for Honing Alusil and Lokasil Cylinders 5 11 When Honing Silitec Cylinders 5 11 Honing a Cylinder Block 5 12 Introduction 5 12 Definitions of terms used in this section 5 12 Safety Reminders 5 12 START SCREEN 5 13 PROGRAM SELECT SCREEN 5 14 OPERATION SCREEN 5 15 MANUAL MODE SCREEN 5 16 ROUGH MODE SCREEN 5 17 FINISH MODE SCREEN 5 18 PLATEAU MODE 1 SCREEN 5 19 PLATEAU MODE 2 SCREEN 5 20 MACH...

Страница 39: ...e carriage and move the machine to the cylinder that has the highest interference point The bottom stop should be set in this cylinder Measure the distance from the top of the cylinder to the bottom of the cylinder to obtain the cylinder length The over stroke distance should be approximately 1 2 Less if there is interference Add the cylinder length and over stroke length to obtain the bottom stop...

Страница 40: ...a large effect on the finish cylinder accuracy Thin wall cylinders generally require a lower finish load for accuracy than thick walled cylinders The finish load is commonly set between 15 and 40 depending on the accuracy required CYCLE START Use the handwheel to feed out the stones until they make contact with the cylinder wall Press the Coolant button be sure the coolant is flowing directly into...

Страница 41: ...ial Removal When you have large amounts of material to remove from a cylinder 005 and up the following steps should be used to maintain size control For stock removal of 010 or more it is best to use a two step process Start with 80 grit stones 004 removal per minute use ROUGH MODE and bring all cylinders to within 005 of the final size Switch to stones that will leave you the desired RA value and...

Страница 42: ... and create a simple non plateau finish equal in roughness to the finish stone Plateau Caution When using plateau brushes do not exceed 7 strokes Doing so may cause burnishing of the bore surface which lead to improper ring seating and excess oil consumption Following are two slightly different methods for achieving the above finish They differ slightly depending on the end use of the engine Metho...

Страница 43: ...ghing load at 85 Set the finishing load between 25 and 35 At 0003 in 007mm per feed out a stock removal rate of 0015 in 038mm per minute is achieved The result is 2 minutes of honing time per cylinder During this time the machine is running unattended allowing the operator to accomplish other tasks Rottler no longer recommends a single step honing process to finish engine cylinder bores Total honi...

Страница 44: ...ential productivity when comparing the different methods Using Vitrified Abrasives Abrasive grades are available for most any finish you want to achieve Two or three bond hardnesses are available with most grits The right bond hardness will break down gradually depending on the grit used Too soft a bond will lose abrasive excessively Too hard a bond will chatter and start glazing the bore with rap...

Страница 45: ... is desirable for overall engine block geometry to use a boring machine to bore all material out except for 003 of hone stock It is important to use Rottler Synthetic Coolant part number 514 4 71C when using diamond stones It must be mixed with water and maintained properly to give optimum honing results Note When mounting new stones in holders it is recommended that you flat stone the back of the...

Страница 46: ...to a like new cutting condition and put a slight radius on the edge of the abrasive stick approx 005 inch Torn Metal This is often caused by improper coolant mix lack of dressing or the use of high honing pressure during the finishing process The Rottler hone head is capable of very high loads If problems with torn metal are encountered verify the coolant mix proper dressing of the abrasives and r...

Страница 47: ...t the top of the cylinder The strokes per minute indicator on the HP7A cannot be used to judge the Inches Per Minute the hone head is traveling at Stroking at 60 SPM in a 6 inch cylinder is allot different than stroking at 60 SPM in a 10 inch bore The following will show how to correctly calculate Inches Per Minute with the HP7A Stroke Length Length of Bore Top and Bottom Overhang of stones Length...

Страница 48: ...mportant not confuse the ratio with the actual Refractometer reading Coolant to Water Ration is 1 20 thus 1 gallon of coolant to 20 gallons of water Coolant Pump System The coolant tank on the HP7A will hold a maximum of 80 gallons of the selected coolant Unless a Auxiliary tank is purchased which will increase the capacity to 100 gallons Honing of Alusil Silitec and Lokasil Materials These instru...

Страница 49: ...t methods The first method easiest and cleanest is to use the exposing stones part 514 918N These stones will need to be installed in machine and run for two plateau cycles The plateau cycles should be same as prior step 10 strokes and 15 honing load The bores should be flushed with coolant after the first plateau cycle and then second cycle run It is extremely important that during this last stag...

Страница 50: ...utton to keep it active i e When the TOP DWELL button is touched and contact maintained the hone will dwell at the top of the bore until contact with button is released Value Box A small box section of the screen that contains a number that indicates a value for the function listed next to it Safety Reminders When machine is idle the rocker arm should always be keep in the PARK position This deact...

Страница 51: ...mount them in the hone head Place the hone head in the first cylinder to be honed and set the lower limit Set the upper stroke limit Note the bore diameter and length of stroke Turn on the power in back on the electrical panel System will start up and after boot process is complete the START screen will appear Touch the PROGRAM SELECT button and the PROGRAM SELECT screen will appear ...

Страница 52: ...SCREEN Select a program from the SAVED SETUPS 1 menu by touching it 2 or if creating a new program touch the NEW button 3 In this instance a new program will be created Touch the NEW button 3 That will bring up the keyboard that can be used to name the new program that is being created ...

Страница 53: ... screen will now appear The hone is now ready to use with the factory default settings If you want to use a different set of values for the various honing modes they can easily be changed Now that the hone is ready to operate we will first determine the stroke rate and verify bottom limit clearances To do this the machine will be run in MANUAL MODE Touch the MANUAL MODE button 1 A Save changes box...

Страница 54: ... the rocker arm down with enough force to collapse the bumper spring in the pivot block If at anytime during this process you hear the stones contacting the block stop immediately and recheck the lower stop setting After verifying lower limit clearance shut off the motor and return the rocker arm to the upper setting Touch the CYCLE START button 2 to restart the motor and then touch the STROKE but...

Страница 55: ...ox will turn red and the hone will stop feeding out the stones The hone will continue to cycle until the load reaches the FINISH LOAD The green line 4 on the graph shows what the FINISH LOAD is When this setting is achieved the hone will automatically shut off The load settings can be changed by touching either the box 5 or the box 6 on either side of the ROUGH LOAD or the FINISH LOAD titles In th...

Страница 56: ...Section 5 Operating Instructions HP7A Manual www rottlermfg com 5 18 Touch SAVE 1 to save changes and bring up the FINISH MODE operation screen FINISH MODE SCREEN ...

Страница 57: ...uch the PLATEAU MODE 1 button 1 The Save changes to box will appear Touch SAVE 2 and the PLATEAU MODE 1 screen will appear PLATEAU MODE 1 SCREEN Enter the values that are desired for PRM 1 and STROKES 2 The STROKES box displays the number of strokes the hone will stroke once the preset load is obtained In this instance the default settings will be used ...

Страница 58: ...en will appear In this instance the default setting will be used Touch the PROGRAM SELECT button 2 to take you back to the PROGRAM SELECT screen If the Save changes to pop up box appears touch the SAVE button to continue The PROGRAM SELECT screen will now appear The program that was created will be in the SAVED SETUPS column and it will be highlighted ...

Страница 59: ... PUMP button 1 to turn on the coolant pump The button will become red when it is active and the pump is running Now touch the CYCLE START button 2 The motor will start the hone head will start turning and the rocker arm will begin stroking The hone head will start to feed out the stones until the preset ROUGH LOAD is reached The red line on the load graph will move towards the ROUGH LOAD setting u...

Страница 60: ...s achieved at which time the hone will automatically shut off Touch the FINISH MODE button 2 and the following screen will appear Reset the feed ring so that there will be at least 3 feed outs when the FINISH Operation is run Touch the COOLANT PUMP button 1 to turn on the pump then press the CYCLE START button 2 to start the honing process ...

Страница 61: ...erial until the stone load reaches the preset FINISH LOAD setting 2 The hone will then automatically shut off Touch the PLATEAU MODE 1 button 3 and the following screen will appear Remove the stones and holders from the hone head Insert the brushes and holders into the hone head Place the hone head back in the bore that has been honed and set the upper limit Hand feed the brushes out until they ma...

Страница 62: ...t was preset in the program 4 In this instance that number is 4 When zero is reached in the strokes remaining box the hone will automatically shut off PLATEAU MODE 2 has the same functions as PLATEAU MODE 1 and is only used in very special applications Replace the stones in the hone head and move the carriage to the next bore Insert the hone head in the bore and set the upper limit Hand feed the s...

Страница 63: ...me familiar with some of the specific buttons Start the coolant pump 1 and touch the CYCLE START button 2 The motor will start running and the hone head will rotate Touch the STROKE button 3 and the rocker arm will begin stroking Touch and hold the MANUAL FEED button 4 This will cause the stones to feed out and increase the load reading on the load graph Hold the MANUAL FEED button until the load ...

Страница 64: ...nd the hone will start stroking Touch the STROKE button 3 to deactivate it and the hone will stop stroking at the top of the bore Touch the STROKE button again to reactivate it and the stroking will start again Now touch the 4 and 5 buttons next to the RPM box to increase or decrease the running RPM Set RPM to 195 then touch the AUTO CROSS HATCH OFF button 6 The button will turn red and the OFF wi...

Страница 65: ...Move the hone head to the next cylinder and after everything is set up touch the FINISH MODE button 3 If the Save changes box appears touch SAVE to save program settings The following screen will appear Start the coolant pump 4 and touch the CYCLE START button 5 to begin the honing process Once the ROUGH LOAD has been achieved activate the different manual process buttons and observe what each one...

Страница 66: ...Section 5 Operating Instructions HP7A Manual www rottlermfg com 5 28 ...

Страница 67: ...6 Air Valve Lubricants 6 7 Hydraulic System 6 8 System Description 6 8 System Check 6 8 System Refilling and Bleeding 6 8 V Belt Adjustment and Removal 6 11 V Belt Adjustment 6 11 V Belt Removal 6 11 Adjusting Pivot Lock Cylinder Assembly 6 12 Gear Housing Removal 6 13 Adjusting Drag Pin Tension 6 17 Adjusting Feed Out Actuator Housing 6 18 Gear Housing Disassembly 6 19 Replacing Shear Pin 6 54 Re...

Страница 68: ...ir Cylinder 6 61 Replacing Pivot Block Assembly 6 67 Upper Limit Switch Adjustment 6 71 Updating HP7A Firmware 6 72 Saving and Restoring Block Profiles 6 77 SAVE BLOCK PROFILES TO THUMBDRIVE 6 77 THUMBDRIVE PROFILES TO HMI 6 77 Verifying Lower Over Stroke Settings 6 78 ...

Страница 69: ...assembly has one grease fitting Every 175 hours these grease fittings should be greased using NLGI 2 White Lithium Grease Gear Housing The gear housing is located at the front end of the rocker arm The gear housing is what drives and adjusts the hone head Every 1 000 hours check the oil level in the gear housing The arm must be in the horizontal position Remove the plug on the upper left side of t...

Страница 70: ... 6 2 Drive Tube Pivot and Universal Joint The drive tube assembly and universal joint connect the hone head drive and adjusting shaft assembly to the gear housing Every 8 hours Lubricate the hinge points of the universal joint with ISO VG 68 Bearing Oil ...

Страница 71: ... predetermined time interval The time interval can be changed in the controller See Machine Parameters When needed add hydraulic oil to the reservoir Use ISO VG 46 Hydraulic Oil Rottler sells lubricator oil by the quart part 514 3 93A NOTE Only use oil that is compatible with Nitril seals and will not cause them to swell DO NOT use compounded oils containing graphite silicones soaps or fillers Hyd...

Страница 72: ...hould provide long periods of uninterrupted service As needed depressurize and disassemble the filter regulator remove the bowl filter and disc assembly Clean parts with denatured alcohol and blow out body with compressed air When reassembling make sure disc stem fits into its center hole of diaphragm assembly If diaphragm assembly is replaced make sure disc stem fits into its center Tighten bonne...

Страница 73: ... clean tank and filter screen Use approximately 4 gallons of Rottler synthetic honing coolant mixed with 80 gallons of water Use a Refractometer to achieve a more accurate mixture Hydraulic System This system is used to regulate the stroking speed Every 175 hours check the hydraulic liquid level in the back of the carriage under the Rocker Arm If hydraulic oil is needed add specified oil to the to...

Страница 74: ... stroking system must be replaced periodically If hone loses power in the stroking operation a plugged exhaust muffler could be the cause The exhaust muffler is located at the rear of the machine Remove the mount screws from cover plate Remove cover plate Unscrew the muffler and replace with a new filter ...

Страница 75: ...ls without additives are satisfactory Manufacturer Oil Number NFO NFO 10 H NR NFO NF0 10 W NR CHEVRON AW 10 MACHINE OIL CHEVRON HANDY OIL 15 EXXON TERESSTIC 32 MOBIL MOBIL DTE LIGHT MOBIL DEXRON II ATF MOBIL AFT 210 TYPE F MOBIL DTE 13M MOBIL ALMO 525 MOBIL MIST LUBE 24 MOBIL DTE 24 MOBIL HYDRAULIC OIL 13 MOBIL HYDRAULIC OIL AW 32 WOLVERINE A INDUSTRIAL 150 R O TITAN TYPE F ATF TITAL DEXRON II ATF...

Страница 76: ... also be visible in the hydraulic lines Note At very slow stroking speeds there may be some bouncing of the Rocker Arm at the bottom of the stroke This is normal Increase the stroking speed slightly System Refilling and Bleeding Locate the Hydraulic Bleeder kit 514 3 30C that came with the HP7A It should include the following 1 502 11 17H 3 8 to 1 4 adapter 2 514 4 17W 1 4 fitting 2 ft 514 4 26 1 ...

Страница 77: ...c Reservoir where the breather was removed 8 Screw the other 1 4 fitting into an air nozzle 9 Slip the length of Bleeder Hose over the Bleed Valve Run the other end of the hose into a small container 10 Open the bleed valve Apply no more than 40 PSI to the 1 4 air line that runs to the top of the Hydraulic Reservoir As the air is applied to the reservoir fluid will come out of the Bleed Valve ...

Страница 78: ...g through the bleed Hose 13 Raise the Hydraulic Cylinder Rod 5 fully 14 Repeat the filling and draining procedure again until there are no air bubbles coming through the bleed hose 15 Reattach the Hydraulic Cylinder Rod to the Rocker arm via the Mounting Brackets 16 Reapply air and electrical to the machine 17 Start the machine stroking at 40 SPM if there is still bouncing or jerking of the Rocker...

Страница 79: ...ection of the v belt Measure deflection midway between the motor and the gear housing NOTE Do not over tighten belt Tighten the motor mounting plate Replace the front cover and tighten its screws V Belt Removal Remove the wedge shaped cover on top of the rocker arm Loosen the 4 motor bracket mounting screws from the top of the rocker arm Slide the motor forward Remove pivot pin from air cylinder R...

Страница 80: ...ply for machine 2 Remove rocker arm cover 3 Remove 4 button head bolts holding cylinder brackets to mount plate 4 Move cylinder and brackets down to next set of mounting holes 5 Replace 4 button head bolts 6 Turn air supply on and confirm that pivot lock assembly is working correctly 7 Replace rocker arm cover 8 Turn power on ...

Страница 81: ...ousing Removal 1 Remove hone head assembly from drive tube if still attached 2 Place rocker arm in a horizontal position 3 Turn off the power and disconnect air supply to machine 4 Remove top cover and rocker arm handle 5 Remove sensor from back of gearbox assembly ...

Страница 82: ... Manual www rottlermfg com 6 14 6 Remove air lines from fittings on feed actuator Make note of which airline goes into which fitting 7 Remove front cover and air valve assembly Make note of which airline goes into which fitting ...

Страница 83: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 15 8 Loosen motor bracket bolts and remove belt from pulley 9 Remove sheer pin from pulley 10 Remove pulley ...

Страница 84: ...HP7A Manual www rottlermfg com 6 16 11 Unbolt gearbox and remove form rocker arm 12 Install replacement gearbox reversing removal procedure Be sure to adjust belt tension per instructions in maintenance section of the manual ...

Страница 85: ...move top rocker arm cover to gain access to drag pin adjustment 2 Loosen set screw holding drag pin housing in place 3 Use large screwdriver to adjust drag pin tension It may be necessary to use a wrench on the screwdriver to overcome hardened thread sealer 4 When adjustment is completed tighten set screw on drag pin housing 5 Replace top rocker arm cover ...

Страница 86: ...making any repairs 1 Place scribe mark on feed out actuator housing to mark original location 2 Loosen 4 bolts holding housing to back of gearbox 3 Use rubber mallet to move housing to the left or right as needed Take caution not to strike shifting spool pin 4 Tighten bolts then test feed out performance 5 Make further adjustments as needed ...

Страница 87: ... 6 19 Gear Housing Disassembly Follow procedure to remove gear housing from machine Set gear housing in the position shown and remove the actuator assembly After actuator housing is removed drain oil from gear housing through opening for actuator housing ...

Страница 88: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 20 Remove upper housing assembly ...

Страница 89: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 21 Remove bearing from sun gear and knob from ratchet pawl assembly ...

Страница 90: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 22 Remove ratchet pawl assembly from gear cage ...

Страница 91: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 23 Remove fasteners from lower housing to cage assembly Separate lower housing from cage assembly ...

Страница 92: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 24 Remove ring gear from cage assembly ...

Страница 93: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 25 Remove fasteners holding hand wheel to cage assembly Remove hand wheel assembly ...

Страница 94: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 26 Drop ratchet gear assembly from cage assembly Remove oil seal from cage assembly ...

Страница 95: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 27 Remove fasteners and pointer from cage housing ...

Страница 96: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 28 Remove oil seal from ratchet gear assembly ...

Страница 97: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 29 Remove thumbscrew from feed ring and lift feed ring from hand wheel ...

Страница 98: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 30 Remove fasteners from pinion gear assembly and lift gear assembly from upper housing ...

Страница 99: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 31 Remove Belleville washer from upper housing ...

Страница 100: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 32 Press pinion gear from bearings then remove bearings from housing ...

Страница 101: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 33 Remove roll pin from sun gear ...

Страница 102: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 34 Remove sun gear and thrust washer from adjusting shaft assembly ...

Страница 103: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 35 Remove adjusting shaft assembly from lower gear housing assembly ...

Страница 104: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 36 Remove roll pin from upper planet gear Remove upper planet gear and drop lower planet gear and shaft from lower housing assembly ...

Страница 105: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 37 Remove lock nut and lock washer from drive shaft assembly ...

Страница 106: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 38 Remove gear from drive shaft assembly You may need to thread bolts into gear to aid with removal ...

Страница 107: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 39 Remove drive key from drive shaft ...

Страница 108: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 40 Press drive shaft assembly from lower housing assembly ...

Страница 109: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 41 Slide O ring from lower housing Remove fasteners and retaining ring from lower housing ...

Страница 110: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 42 Press bearing out of lower housing ...

Страница 111: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 43 Remove planet gear bushing from lower housing ...

Страница 112: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 44 Remove roll pin holding coupler onto adjusting shaft assembly and remove coupler from shaft ...

Страница 113: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 45 Remove fasteners and cylinder housing from actuator assembly Remove jam nut from drag pin housing ...

Страница 114: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 46 Remove set screw holding drag pin housing in place from actuator housing Remove drag pin housing from actuator housing ...

Страница 115: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 47 Remove drag pin from actuator housing Remove fasteners and sensor bracket from actuator housing ...

Страница 116: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 48 Remove shoulder bolt from feed pawl Rotate feed pawl outward ...

Страница 117: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 49 Remove pivot pin from feed pawl and remove pawl from pivot shaft Push piston inward and align pivot shaft with shift spool ...

Страница 118: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 50 Remove pivot shaft from shift spool Pull out piston from shift spool ...

Страница 119: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 51 Remove O rings and stop bumper from piston Remove O ring and stop bumper from shift spool ...

Страница 120: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 52 Remove O rings from housing Remove roll pin from ratchet pawl shaft ...

Страница 121: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 53 Pull out pawl shaft and remove O rings from shaft and housing ...

Страница 122: ...n bolts on motor bracket and remove v belt from gearbox pulley 3 Remove pulley lock down nut and 2 Belleville washers 4 Remove set screw holding shear pin 5 If shear pin is not broken it can be driven out with a small punch 6 If shear pin is broken loosen nylon bolt and remove pulley 7 Remove broken pieces from pulley and pinion shaft 8 Install new shear pin and reverse above procedure to reassemb...

Страница 123: ...embly is screwed onto the gearbox with a normal right hand thread 4 Use a pipe wrench to break the drive tube assembly loose If you wish to avoid scaring the drive tube with a pipe wrench Rottler Mfg has a special removal tool available for loaner use Contact parts order desk for full details 5 Unscrew drive tube assembly 6 Replace dive tube assembly by screwing back on hand tight There is no need...

Страница 124: ... 56 Removing Adjusting Shaft Assembly Disconnect all electrical and air power before making any repairs 1 Follow procedure for replacing shear pin 2 Place rocker arm in a level position 3 Remove 6 bolts from top gearbox housing 4 Remove top gearbox housing ...

Страница 125: ... rottlermfg com 6 57 5 Remove bearing from top of sun gear 6 Mark gear location on shaft then remove roll pin 7 Remove gear and thrust washer 8 Slide shaft assembly out through bottom of drive tube 9 Reassemble by reversing above procedure ...

Страница 126: ...any repairs 1 Remove rear carriage cover 2 Using bleed kit drain fluid from system 3 Unscrew hydraulic lines 22 and 25 at both ends 4 Unscrew hydraulic line 26 at cylinder fitting 5 Remove upper pivot blocks Note if there are any shims located under pivot blocks 6 Loosen set screw on upper pivot pin then remove pivot pin from cylinder shaft ...

Страница 127: ... Manual www rottlermfg com 6 59 7 Remove fittings from top of cylinder 8 Remove bolts holding lower pivot blocks to carriage 9 Pull out cylinder and remove pivot blocks from housing bracket 10 Place pivot blocks on new cylinder ...

Страница 128: ... that were removed 14 Bleed hydraulic system following bleed procedure located in maintenance section of this manual 15 Replace upper pivot blocks including any shims that may have been present when old cylinder was removed 16 Test machine operation 17 Remove upper and lower pivot block bolts individually place blue Loctite on threads then replace and tighten 18 Replace rear carriage cover ...

Страница 129: ...ww rottlermfg com 6 61 Replacing Air Cylinder Disconnect all electrical and air power before making any repairs 1 Remove upper cover from rocker arm 2 Remove carriage cover plates 3 Remove clamp bar and lever arms 4 Remove air cylinders ...

Страница 130: ... 6 Maintenance HP7A Manual www rottlermfg com 6 62 6 Remove bore length gauge and lower sensor target 7 Remove lower sensor from pivot clamp assembly 8 Remove upper air line oil line and fittings from cylinder ...

Страница 131: ... Maintenance HP7A Manual www rottlermfg com 6 63 9 Remove lower air line and fitting 10 Remove pivot blocks for upper pivot clamp assembly 11 Bottom our air cylinder shaft Lift up and rotate pivot clamp assembly ...

Страница 132: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 64 12 Measure and make note of cylinder trunnion location 13 Loosen lower pivot blocks ...

Страница 133: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 65 14 Loosen bolts holding trunnion to cylinder 15 Tighten recessed set screw to open trunnion bore 16 Remove bolts from one pivot block ...

Страница 134: ...der trunnion loosen set screw and tighten clamping bolts 25 Tighten bolts for upper and lower pivot blocks 26 Move rocker arm up and down checking for freedom of movement If movement is free and smooth remove pivot block bolts individually apply Loctite and tighten 27 Install cylinder fittings upper and lower air lines and oil line 28 Install lower sensor target and bore length gauge 29 Install cl...

Страница 135: ... Block Assembly Disconnect all electrical and air power before making any repairs 1 Remove upper cover from rocker arm 2 Remove carriage cover plate 3 Remove cable C 10 from terminal strip on back side of control panel Note wire locations 4 Remove actuation bolt and lock nut ...

Страница 136: ...7A Manual www rottlermfg com 6 68 5 Remove upper sensor bracket and lock nut 6 Remove bore length gauge and lower sensor target 7 Remove lower sensor from pivot block assembly 8 Remove handle assembly form pivot block assembly ...

Страница 137: ...Section 6 Maintenance HP7A Manual www rottlermfg com 6 69 9 Remove pivot blocks from upper pivot block assembly 10 Remove set screw and pivot pin form pivot block assembly 11 Lower air cylinder shaft ...

Страница 138: ...of pivot arm 13 Replace pivot block assembly and reverse above procedure to reassemble Make certain that flat on pivot pin aligns with set screw Apply Loctite to set screw and pivot block bolts 14 After hone is reassembled adjust upper sensor actuator bolt per instructions in maintenance section of this manual ...

Страница 139: ...are two screws at the front and rear of this cover 4 Move the lower stop down so the bolt 1 and sensor 2 can be seen above the Rocker Arm when it is brought down to the lower stop 5 Adjust the sensor gap to the bolt to 04 inches by loosening the two Allen bolts at the rear of the sensor 6 Loosen the Locking Nut 3 and start turning the Adjustment Bolt 1 CW until the light on the sensor goes off If ...

Страница 140: ...irmware Disconnect air supply to the machine and confirm that e stop in engaged before beginning the update Turn on the power switch located on the rear electrical enclosure The Start Up screen will appear Touch the PROGRAM SELECT button The PROGRAM SELECT screen will appear ...

Страница 141: ...on 6 Maintenance HP7A Manual www rottlermfg com 6 73 Touch the MACHINE SETTINGS button The following WARNING box will appear Touch the OK button The MACHINE SETTINGS screen will appear Touch the PASSWORD box ...

Страница 142: ...P7A Manual www rottlermfg com 6 74 The Number Pad will appear on the screen Key in the pass code 1234 then touch ENTER The unlocked MACHINE SETTINGS screen will appear Touch the I O TEST button and the I O screen will appear ...

Страница 143: ...Check Flash Drive button Update files for the Lower Board will appear in the Menu Bar Touch the Down Arrow to view all updates located on the flash drive Touch the latest file to highlight and choose it Touch the Transmit Program button and the update will be installed After update has completed touch the Update HMI button and the following screen will appear ...

Страница 144: ...MI will appear in the Menu Bar Touch the Down Arrow to view all updates located on the flash drive Touch the latest file to highlight and choose it Touch the Install New Program button and the update will be installed Once updates are completed turn machine power switch off reconnect airline and turn machine back on ...

Страница 145: ...rive THUMBDRIVE PROFILES TO HMI This process is basically the reverse of the above Exit the Program you should now be in the desktop Place the thumb drive that has the data folder in the HMI Double click My Device You should see a HardDisk folder that is the thumb drive Enter into the HardDisk folder you should see a data folder Hold your finger down on the data folder a context menu will appear p...

Страница 146: ...nd reset the lower stop further down If lower stop can t be set lower because of interference issues then loosen the screws holding the scale to the pivot block and lower the sensor activation plate down On machines that have the slotted plate it is possible to lower it past the point that the lower sensor is activated If that occurs the rocker arm will go to the bottom of its travel and not go ba...

Страница 147: ...ad Will Not Feed Out 7 1 Hone Head Continues To Feed Out Without Reaching Preset Load Setting 7 2 Erratic Finish Sizes 7 3 Chatter in bore 7 4 Slow Stock Removal 7 4 Machine not stroking 7 4 Uncontrollable Stroking Speed 7 5 Banging at Top of Stroke 7 5 Operational Flow Chart 7 6 I O Board LED Reference Map 7 7 ...

Страница 148: ...lacement If the head does not feed out when you activate the solenoid manually then you may not be getting air to the solenoid Check the incoming air supply and verify there is air to the solenoid pack Possible Cause Precision Hone head assembly dirty If the precision hone head assembly is not kept clean and free of rust the head may not feed out properly See Machine Parts section of this manual f...

Страница 149: ...until stones make contact with cylinder wall Use a wrench to tighten stones further If stones can t be tightened to lock up then sheared pin is located in hone head assembly If stones lock up the sheared pin is located in the gearbox Taper or bore not straight There are several items in the honing procedure that if not followed properly will cause the cylinder not to be straight This could be tape...

Страница 150: ...he block to straighten it Possible Cause Diamonds need dressing For diamond dressing instructions refer to page 3 8 of this manual Erratic Finish Sizes If the hone is not maintaining size from one bore to the next Possible Cause Hone Head not connected properly The most common cause of erratic cylinder size is a wrong connection between the Driven Coupling 514 6 44 and Coupler Sleeve 514 6 41 When...

Страница 151: ...e top of the cylinder and not return towards the bottom This can be intermittent The hone head will continue to rotate even after travel has stopped Refer to the Upper Sensor adjustment in the Maintenance section of this manual Possible Cause Stroke Lever Sometimes the stroking speed lever on the front right hand side of the spindle carriage has been moved into the full upright position This will ...

Страница 152: ...gh the speed control valve The Rocker arm will be erratic at the top and the bottom of the stroke but this will confirm that there is air in the Hydraulic system Possible Cause Check Valve Failed The Check Valve 514 7 58 coming off of the bottom of the Reservoir may have failed Possible Cause Hot Oil Shuttle may have failed To determine if this is the cause watch the Reservoir while the machine is...

Страница 153: ...Section 7 Troubleshooting HP7A Manual www rottlermfg com 7 6 Operational Flow Chart ...

Страница 154: ...Section 7 Troubleshooting HP7A Manual www rottlermfg com 7 7 I O Board LED Reference Map ...

Страница 155: ...mponents 8 8 Hydraulic Bypass Components 8 8 Hydraulic Reservoir Components 8 9 Injection Oiler 8 10 Front Section Rocker Arm 8 11 Drive Pinion Assembly 8 12 Gear Housing Section 8 13 Upper Housing Parts 8 14 Lower Housing Parts 8 15 Cage Housing Parts 8 16 Ratchet Actuator Assembly 8 17 Drive Adjuster Assembly 8 18 Planet Gear Assembly 8 19 Feed Out Detent Assembly Parts 8 20 Drive Tube Assembly ...

Страница 156: ... 25 PARK Safety Switch 8 26 Pneumatic Supply 8 27 Hone Tank 8 28 Splash Tray Magnet 8 29 Carriage and Rocker Arm 8 30 Air Lock Assembly 8 31 Rocker Arm Controls 8 32 Control Panel Assembly 8 33 Electrical Enclosure Assembly 8 34 Electrical Enclosure Components 8 35 Electrical Wiring Diagram 8 36 ...

Страница 157: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 1 Machine Parts Air Logic Diagram ...

Страница 158: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 2 Air System Connections ...

Страница 159: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 3 Stroke Cylinder ...

Страница 160: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 4 Hydraulic Logic Diagram ...

Страница 161: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 5 Hydraulic System Connections ...

Страница 162: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 6 Hydraulic Cylinder Fittings ...

Страница 163: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 7 Hydraulic Cylinder ...

Страница 164: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 8 Stroke Control Valve Components Hydraulic Bypass Components ...

Страница 165: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 9 Hydraulic Reservoir Components ...

Страница 166: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 10 Injection Oiler ...

Страница 167: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 11 Front Section Rocker Arm ...

Страница 168: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 12 Drive Pinion Assembly ...

Страница 169: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 13 Gear Housing Section ...

Страница 170: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 14 Upper Housing Parts ...

Страница 171: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 15 Lower Housing Parts ...

Страница 172: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 16 Cage Housing Parts ...

Страница 173: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 17 Ratchet Actuator Assembly ...

Страница 174: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 18 Drive Adjuster Assembly Complete Assembly 514 6 40A ...

Страница 175: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 19 Planet Gear Assembly Complete Assembly 514 6 33A ...

Страница 176: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 20 Feed Out Detent Assembly Parts ...

Страница 177: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 21 Drive Tube Assembly Parts ...

Страница 178: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 22 Drive Tube Removal Tool 514 6 38C Call Rottler for availability or use dimensions below to make one ...

Страница 179: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 23 Stroking Control Air ...

Страница 180: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 24 Stroking Cylinder Assembly ...

Страница 181: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 25 Hydraulic Cylinder Mount Components ...

Страница 182: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 26 PARK Safety Switch ...

Страница 183: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 27 Pneumatic Supply ...

Страница 184: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 28 Hone Tank ...

Страница 185: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 29 Splash Tray Magnet 514 7 65S Splash Tray 514 7 65T Magnet Assembly ...

Страница 186: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 30 Carriage and Rocker Arm ...

Страница 187: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 31 Air Lock Assembly ...

Страница 188: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 32 Rocker Arm Controls ...

Страница 189: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 33 Control Panel Assembly ...

Страница 190: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 34 Electrical Enclosure Assembly ...

Страница 191: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 35 Electrical Enclosure Components ...

Страница 192: ...Section 8 Machine Parts HP7A Manual www rottlermfg com 8 36 Electrical Wiring Diagram A scalable wiring diagram is located on the manual CD ...

Страница 193: ...Section 9 Options HP7A Manual www rottlermfg com 9 1 Optional Equipment Optional Equipment Catalog and Parts Manual are located on the Manual CD shipped with machine OPTIONS ...

Страница 194: ...Section 9 Options HP7A Manual www rottlermfg com 9 2 ...

Страница 195: ...er substances and materials are used in the manufacture testing and shipping of this machine A complete list of the Material Data Safety Sheets of substances and materials used by Rottler Manufacturing during manufacturing testing and shipping is located on the Manual CD shipped with the machine Material Data Safety Sheets are also located on the company web site http www rottlermfg com documentat...

Страница 196: ...iethanolamine Not listed ACGIH TLV TWA 5mg m3 141 43 5 1 9 Monoethanolamine Not listed ACGIH TLV TWA 3ppm STEL 6mg m3 OSHA PEL TWA 3ppm STEL 6mg m3 Balance classified as non hazardous Ingredients SECTION III PHYSICAL DATA BOILING POINT SPECIFIC GRAVITY ODOR THRESHOLD ppm Not available H20 1 20 C 1 07 Not available VAPOR PRESSURE PERCENT VOLATILE Vol PERCENT SOLID Wt Not available Not available Not...

Страница 197: ...h soap and warm water INHALATION Remove to fresh air INGESTION If large quantities are ingested pump stomach In every case get medical attention as required SECTION VI REACTIVITY DATA STABILITY UNSTABLE HAZARDOUS MAY OCCUR STABLE X POLYMERIZATION WILL NOT OCCUR X CONDITIONS TO AVOID None INCOMPATIBILITY MATERIALS TO AVOID Avoid strong oxidizing agents strong acids and nitrites HAZARDOUS DECOMPOSIT...

Страница 198: ... Specify rate Not normally required Special None Mechanical general Specify rate General room ventilation should be sufficient Other None PROTECTIVE GLOVES Specify type EYE PROTECTION Specify type None Safety glasses OTHER PROTECTIVE EQUIPMENT None SECTION IX SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING Keep container closed Wash thoroughly after handling OTHER PRECAUTIONS N...

Страница 199: ...MATION ON INGREDIENTS No Reportable Hazardous Substance s or Complex Substance s SECTION 3 HAZARDS IDENTIFICATION This material is not considered to be hazardous according to regulatory guidelines see M SDS Section 15 POTENTIAL HEALTH EFFECTS Low order of toxicity Excessive exposure may result in eye skin or respiratory irritation High pressure injection under skin may cause serious damage NFPA Ha...

Страница 200: ...bon dioxide CO2 to extinguish flames Inappropriate Extinguishing Media Straight Streams of Water FIRE FIGHTING Fire Fighting Instructions Evacuate area Prevent runoff from fire control or dilution from entering streams sewers or drinking water supply Firefighters should use standard protective equipment and in enclosed spaces self contained breathing apparatus SCBA Use water spray to cool fire exp...

Страница 201: ... leakage to avoid slip hazard Static Accumulator This material is a static accumulator STORAGE Do not store in open or unlabelled containers SECTION 8 EXPOSURE CONTROLS PERSONAL PROTECTION Exposure limits standards for materials that can be formed when handling this product When mists aerosols can occur the following are recommended 5 mg m ACGIH TLV 10 mg m ACGIH STEL 5 mg m OSHA PEL NOTE Limits s...

Страница 202: ...ed on published literature or manufacturer data The types of clothing to be considered for this material include No skin protection is ordinarily required under normal conditions of use In accordance with good industrial hygiene practices precautions should be taken to avoid skin contact Specific Hygiene Measures Always observe good personal hygiene measures such as washing after handling the mate...

Страница 203: ...y Toxic Based on test data for structurally similar materials Irritation No end point data Negligible hazard at ambient normal handling temperatures Based on assessment of the components Ingestion Toxicity Rat LD50 2000 mg kg Minimally Toxic Based on test data for structurally similar materials Skin Toxicity Rabbit LD50 2000 mg kg Minimally Toxic Based on test data for structurally similar materia...

Страница 204: ...endations based on material as supplied Disposal must be in accordance with current applicable laws and regulations and material characteristics at time of disposal DISPOSAL RECOMMENDATIONS Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products REGULATOR...

Страница 205: ...purposes this material is not classified as hazardous in accordance with OSHA 29 CFR 1910 1200 NATIONAL CHEMICAL INVENTORY LISTING AICS IECSC DSL EINECS PICCS TSCA EPCRA This material contains no extremely hazardous substances SARA 311 312 REPORTABLE HAZARD CATEGORIES None SARA 313 TOXIC RELEASE INVENTORY This material contains no chemicals subject to the supplier notification requirements of the ...

Страница 206: ...nsibility to satisfy itself that the product is suitable for the intended use If buyer repackages this product it is the user s responsibility to insure proper health safety and other necessary information is included with and or on the container Appropriate warnings and safe handling procedures should be provided to handlers and users Alteration of this document is strictly prohibited Except to t...

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