Roth EcoDWT plus 3 Скачать руководство пользователя страница 25

Roth DWT  Installation Manual                                               

25 

           Lubricating & Hydraulic Oil Storage and Dispensing

Fuel Level

Fuel Content

Fuel Content

Fuel Content

Fuel Content

Fuel Content

in.

mm

US gal Liters

% Full US gal Liters

% Full US gal Liters

% Full US gal Liters

% Full US gal Liters

% Full

1

25.4

2

50.8

5

20

2%

11

40

2%

3

76.2

5

19

4%

5

19

3%

9

34

3%

11

40

4%

17

61

4

101.6

9

34

8%

9

34

5%

15

57

5%

16

60

6%

22

82

5%

5

127.0

10

38

9%

10

38

6%

16

61

6%

21

80

8%

28

106

6

152.4

14

53

12%

14

53

9%

24

91

9%

26

100

10%

34

130

8%

7

177.8

16

61

14%

16

61

10%

27

102

10%

32

120

12%

40

154

8

203.2

18

68

16%

18

68

11%

31

117

11%

37

140

13%

47

178

11%

9

228.6

22

83

19%

22

83

14%

38

144

14%

42

160

15%

54

203

10

254.0

25

95

22%

25

95

16%

42

159

16%

48

180

17%

60

228

14%

11

279.4

27

102

23%

27

102

17%

45

170

17%

53

200

19%

67

254

12

304.8

29

110

25%

29

110

18%

48

182

18%

58

220

21%

74

280

17%

13

330.2

34

129

30%

34

129

21%

57

216

21%

63

240

23%

81

307

14

355.6

36

136

31%

36

136

22%

60

227

22%

69

260

25%

88

334

20%

15

381.0

38

144

33%

38

144

23%

64

242

23%

74

280

27%

95

360

16

406.4

40

151

35%

40

151

25%

68

257

25%

79

300

29%

102

387

24%

17

431.8

45

170

39%

45

170

27%

75

284

27%

85

320

31%

109

413

18

457.2

47

178

41%

47

178

29%

79

299

29%

90

340

33%

116

440

27%

19

482.6

49

185

43%

49

185

30%

82

310

30%

95

360

35%

123

465

20

508.0

51

193

44%

51

193

31%

86

326

31%

100

380

37%

129

490

30%

21

533.4

56

212

49%

56

212

34%

93

352

34%

106

400

39%

136

515

22

558.8

58

220

50%

58

220

35%

97

367

35%

111

420

40%

143

540

33%

23

584.2

60

227

52%

60

227

37%

101

382

37%

116

440

42%

150

565

24

609.6

65

246

57%

65

246

39%

108

409

39%

122

460

44%

156

590

36%

25

635.0

67

254

58%

67

254

41%

113

428

41%

127

480

46%

163

615

26

660.4

70

265

61%

70

265

42%

116

439

42%

132

500

48%

169

640

39%

27

685.8

72

273

63%

72

273

44%

120

454

44%

137

520

50%

176

665

28

711.2

77

291

67%

77

291

47%

128

484

47%

143

540

52%

182

690

42%

29

736.6

79

299

69%

79

299

48%

132

500

48%

148

560

54%

189

715

30

762.0

81

307

70%

81

307

49%

125

511

49%

153

580

56%

196

740

45%

31

787.4

84

318

73%

84

318

51%

140

530

51%

159

600

58%

203

765

32

812.8

89

337

77%

89

337

54%

148

56

54%

164

620

60%

209

790

48%

33

838.2

91

344

79%

91

344

55%

152

575

55%

169

640

62%

216

815

34

863.6

93

352

81%

93

352

57%

156

590

57%

174

660

64%

222

840

51%

35

889.0

98

371

85%

98

371

59%

164

621

59%

180

680

66%

229

865

36

914.4

100

379

87%

100

379

61%

167

632

61%

185

700

67%

235

890

54%

37

939.8

102

386

89%

102

386

62%

171

647

62%

190

720

69%

242

915

38

965.2

104

394

90%

104

394

63%

174

659

63%

196

740

71%

248

940

57%

39

990.6

109

413

95%

109

413

66%

182

689

66%

200

760

73%

255

965

40

1016.0

112

424

68%

186

704

68%

206

780

75%

262

990

60%

41

1041.4

114

431

69%

190

719

69%

211

800

77%

269

1015

42

1066.8

116

439

70%

193

731

70%

217

820

79%

275

1040

63%

43

1092.2

120

454

73%

201

761

73%

222

840

81%

282

1065

44

1117.6

123

466

75%

205

776

75%

227

860

83%

288

1090

67%

45

1143.0

125

473

76%

209

791

76%

232

880

85%

295

1117

46

1168.4

127

481

77%

213

806

77%

238

900

87%

302

1143

70%

47

1193.8

132

500

80%

221

836

80%

243

920

89%

309

1170

48

1219.2

134

507

82%

224

848

82%

248

940

92%

316

1196

73%

49

1244.6

137

519

83%

228

863

83%

254

960

95%

323

1223

50

1270.0

141

534

86%

236

896

86%

330

1250

76%

51

1295.4

144

545

87%

240

908

87%

337

1278

52

1320.8

146

553

89%

245

927

89%

345

1305

80%

53

1346.2

148

560

90%

248

939

90%

352

1333

54

1371.6

153

579

93%

255

965

93%

359

1360

83%

55

1397.0

155

587

94%

259

980

94%

367

1390

56

1422.4

157

594

95%

263

995

95%

375

1420

87%

57

1447.8

383

1450

58

1473.2

391

1480

90%

59

1498.6

399

1510

60

1524.0

407

1540

94%

61

1549.4

412

1560

95%

Roth EcoDWT plus 3 Fill Chart

                                        400L                              620L                            1000L                        1000LH                          1500L

                                       110 gal                         165 gal                         275 gal                         275 gal                          400 gal

Содержание EcoDWT plus 3

Страница 1: ...258 Meets the requirements of ANSI NFPA 31 ANSI NFPA 30 NFPA 30a CSA B 139 04 Roth Industries 268 Bellew Ave South Watertown NY 13601 USA Contact Info Canadian Contact Info Toll Free 888 266 7684 Toll Free 800 969 7684 Fax 866 462 2914 Fax 866 462 2914 E mail info roth usa com E mail service roth usa com www roth america com ...

Страница 2: ... 4 General Installation Instructions Site Selection Locating the Tank Tank Base Installation Flood and Earthquake Considerations Tie Down Kit Piping Connections Normal and Emergency Venting Testing and Inspection Section 5 Hose Reel Bracket and Hose Reel Instalation 2 Metal Adaptor Hose Reel Bracket Assembly Hose Reel Section 6 Completed Installation Review and Warranty Documentation Section 7 Yea...

Страница 3: ... tests the combination of a steel tank encasing a plastic tank protects the fuel oil products particularly bio fuels with the best light and diffusion barrier when properly secured in place the double wall tank provides excellent safe fuel oil storage in flood prone locations a record established in over forty years of use 3 The primary containment tank is made of high density polyethylene resin a...

Страница 4: ...integrity of its seams The inner tank is then placed inside the outer tank gaskets placed around the four openings of the inner tank and the outer tank top installed riveted into place and its edge rolled The leak detector 3 gaskets plastic and die cast metal adaptors cap nuts and dust plugs are then installed labels affixed the warranty packet and tank base placed on top of the tank and finally a...

Страница 5: ...nadian code is CSA B 139 09 3 The primary US Codes governing lube oil storage and dispensing are National Fire Protection Association NFPA Section 30 30A 4 The Roth EcoDWT plus 3 has been tested by both the U S and Canadian divisions of the Underwriters Laboratories UL As a result of passing stringent fire and safety tests the Roth EcoDWT plus 3 is listed under UL standard SU2258 and each tank bea...

Страница 6: ...ses incurred by Purchaser for damage to purchaser s property directly and proximately caused by a leakage of oil from a defective Product 4 During years eleven 11 through year thirty 30 of the warranty period Roth shall at its discretion either repair the Product or provide a replacement product or 100 credit towards the purchase price of a replacement product of similar size design and quality Pu...

Страница 7: ...hreaded Dust Plug 4 2350000024 Plastic Cap Nut 4 2350006801 2 NPT Die Cast Metal Adaptor 4 2350000031 3 Gasket 4 2350005738 Bulkhead Nuts 1 Various Leak Detector 1 Installation Packet including Warranty Certificate Forms 2 Parts Check List Installation Instructions 1 Various Tank Base Threaded Dust Plug 4 Discard when ready to begin installation 3 Gasket 4 2 NPT Metal Adaptor 4 ...

Страница 8: ... Hardware contains bolts nuts and washers to fasten bracket to tank and to fasten hose reel to bracket The bracket can be modified to accept hose reels from different manufacturers Additional hardware may be required Contact the Roth Industries technical department to discuss these requirements Tie Down Kits Used to keep tank and accessories from shifting or tipping over during use See instruction...

Страница 9: ...ility and must be inspected for shipping damage upon delivery If damage is found the shipping company not Roth Industries must be notified 2 Do not remove shrink wrap covering unless it will be replaced with similar material 3 Do not store tanks outside without shrink wrap covering to prevent water seepage into the interstitial space between the two tanks and to prevent the destruction or loss of ...

Страница 10: ...denting and scraping of the tanks may occur Minor scratches and scrapes on the surface of the galvanized steel outer tank can be easily repaired by cleaning the surface with any common degreaser and then coating the affected area with any zinc bearing paint designed for such repairs Most hardware and building supply stores will carry one or more brands of galvanizing repair products 4 Dents of a i...

Страница 11: ...uirements for oil tank foundations that must be followed The base for the Roth DWT requires full contact support under each of the tubular legs to produce a properly stable installation Use of masonry blocks such as pavers sidewalk blocks and cement wall blocks will not provide sufficient support and will void the warranty 3 Minimum clearance A minimum of 2 inches of clearance is needed between th...

Страница 12: ...ughly inspect the tank and accessories for any hidden damage or missing parts If damaged contact the wholesaler the tank was purchased from for resolution 6 Once the inspection is complete the installation can begin Each tank has 4 connection ports on the top These can be used interchangeably during installation for the various tank fittings providing maximum flexibility for the planned connection...

Страница 13: ...ng tipping over or floating off the base 2 The kit includes two tie downs one for each side of the tank Each tie down consists of long and short support rods with hooks on each end turnbuckle and pre drilled angle bracket 3 Place long support rods onto the top rim of the tank Hook the turnbuckle onto the long and short support rods Hook the angle bracket onto the short support rod Adjust the turnb...

Страница 14: ...ure the connection is odor free The various fittings are secured to the tank with a large black plastic cap nut Once installed 18 ft lb of torque applied to the cap nut seals the connection hand tightening is the acceptable equivalent of this The connections to the tank are designed to seal against atmospheric pressure only and not the higher fluid or pumping pressures It can not be considered an ...

Страница 15: ...t cap In some locations normally closed or pressure vacuum vents may be required This type of vent includes two valve assemblies one designed to relieve accumulated pressure another to relieve accumulated vacuum When the tank is not being filled or emptied both valves are closed retaining any vapor associated with the stored liquid This type of vent also allows the tank to breathe with changes in ...

Страница 16: ... sealed interstitial not designed for or capable of retaining pressure Therefore there is no requirement or facility to install an emergency vent on the interstitial Testing and Inspection 1 As mentioned in Section 1 the inner and outer tanks of the Roth EcoDWT plus 3 are pressure tested at the factory to UL specifications 4 35 psi inner and 0 25 0 3 psi outer Further pressure testing is not neces...

Страница 17: ...torque Hose Reel Bracket Assembly Bracket and Installation Hardware Kit Hardware Kit exploded view The following images and descriptions are meant to provide a general reference for mounting fittings and required accessories to the Roth DWT Tank and Reel Bracket Specific installation sites may require the use of different accessories or accessories to be mounted in different positions on the top o...

Страница 18: ...Oil Storage and Dispensing 1 Place bracket on top of tank and center over tank openings 2 Insert bolt through pre drilled hole in bracket leg 3 Slide mounting clipover bolt with the curved edges facing the tank and bracket 4 Place elastic stop nut on bolt ...

Страница 19: ... Manual 19 Lubricating Hydraulic Oil Storage and Dispensing 5 Secure clip with elastic stop nut and tighten 6 Be sure clip is seated firmly on both tank and bracket 7 Complete installation with remaining clips and fasteners ...

Страница 20: ...g Finished Assembly Hose Reel 1 Bracket has two sets of pre drilled holes for installation on right or left side 2 Place Hose reel assembly on bracket and align with pre drilled holes slots 3 Fasten assembly to bracket with 1 4 20 x 1 hex head bolt 4 and 1 4 20 elastic stop nut 4 ...

Страница 21: ...s may also require that the installation checklist included in this manual be filled out and submitted as part of the warranty registration process On both documents the installer s signature either individual or company name is verification that the installation conforms to all Roth instructions and meets the requirements of all applicable codes 6 Once the completed certificate and installation c...

Страница 22: ...ank during filling and emptying as well as the expansion and contraction of the plastic nuts themselves from the temperature changes If they are loose turn them until they are hand tight This will be sufficient to seal the gasket with the appropriate pressure 6 As pipe joints can loosen over time inspect all pipe joints for evidence of leakage by fuel oil If such evidence is found then contact an ...

Страница 23: ...rbent powder which will also remove most of the oil smell 2 Oil smell near the tank a If there is the presence of oil of the top of the tank it is an indication of 1 Leaky pipe joints Contact an oil service technician or plumber 2 Plastic cap nuts are loose Hand tighten or mechanically tighten to 18 ft lb of torque 3 Overfill during filling The oil company should be notified about this leakage and...

Страница 24: ...50 LPM 300 LPM with a maximum line pressure of 85 psi 2 Restriction in the vent piping This can be caused by debris in the vent piping and or vent cap or a problem with the vent whistle Contact your oil service technician if the vent whistle is causing the problem 3 The interstitial has water in it and the water has frozen at some point Call Roth Industries Inc to arrange an inspection ...

Страница 25: ...0 39 27 685 8 72 273 63 72 273 44 120 454 44 137 520 50 176 665 28 711 2 77 291 67 77 291 47 128 484 47 143 540 52 182 690 42 29 736 6 79 299 69 79 299 48 132 500 48 148 560 54 189 715 30 762 0 81 307 70 81 307 49 125 511 49 153 580 56 196 740 45 31 787 4 84 318 73 84 318 51 140 530 51 159 600 58 203 765 32 812 8 89 337 77 89 337 54 148 56 54 164 620 60 209 790 48 33 838 2 91 344 79 91 344 55 152 ...

Страница 26: ...moun ng clips 4 fasteners and stop nuts Inspect package upon receipt for any damage or missing components and contact shipper with any damage claims Figure 1 III Hose Reel Bracket Installa on on Tank Top A Tools required 7 16 end or socket wrenches B Be sure that the bracket legs engage the inside edges of the tank top lip and that the bracket openings are aligned with the connec ons on the tank F...

Страница 27: ...nted on the Roth Hose Reel Bracket by drilling the bracket in the field to match specific moun ng requirements Figure 8 CAUTION Whenever Hose Reels are mounted on the Roth DWT Oil Storage Tank tank e down kits are required to avoid spills and risk of personal injury due to tank p over V Pump and Accessory Moun ng Pumps fluid meters and other lube related accessories may be mounted on the Roth Hose Re...

Страница 28: ...edges of the tank top lip and that the bracket openings are aligned with the connections on the tank Fig 5 E Insert the threaded fastener through the bracket leg from the inside Fig 6 F Install the mounting clip over the fastener with clip engaged with tank lip and start the nut Fig 7 G Mounting clip fasteners can be partially but not fully tightened at this point this will allow for centering of ...

Страница 29: ...nstallation 1 Install second pump bung adapter by pump manufacturer in threaded boss in bracket Fig 9 2 Insert the pump dip tube stub through both of the bung adapters and tighten bung adapters Fig 10 11 12 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 Fig 12 Fig 11 ...

Страница 30: ...nk NPT adapter below 3 Align flange mounting holes in the pump with the matching hole pattern in the bracket Use mounting bolts and nuts supplied to secure the pump to the bracket Once pump is securely mounted finish tightening the four bracket mounting clips to 10 15 ft lbs DO NOT OVER TIGHTEN Please contact Roth Technical Department using the contact information below with any questions Fig 13 F...

Страница 31: ...l Do not use Teflon tape When tightening accessory into the NPT adapter be certain to hold the shoulder of the adapter with channel locks or a pipe wrench while tightening the accessory Failure to do this may result in damage to the 3 gasket between the adapter and the tank nozzle resulting in leaks or odor issues WARNING All atmospheric storage tanks must include a normal vent This allows air to ...

Страница 32: ...fill cap Lube Installation Kit Basic for all tank sizes 2315002101 All accessories are supplied with 2 inch MPT threads and install directly on the Roth Metallic NPT adapters Hinged Fill Cap The fill cap includes a locking tab that may be fitted with a padlock for extra security if desired It is advantageous if it is mounted near the point of closest access to the tank for ease of filling It insta...

Страница 33: ...e Installation Kit Basic PLUS use with 400L 2315002102 Lube Installation Kit for Basic PLUS use with 620L and 1000L 2315002103 Lube Installation Kit Basic PLUS use with 1000LH 2315002104 Lube Installation Kit Basic PLUS use with 1500L 2315002105 All accessories are supplied with 2 inch MPT threads and install directly on the Roth Metallic NPT adapters Hinged Fill cap The fill cap includes a lockin...

Страница 34: ... pump out port where the gauge string can become entangled in pump dip tubes installed in the tank When installing the gauge pull the float string out slowly vs simply dropping the float into the tank to avoid tangling in the gauge mechanism Rotate the gauge and adapter to make it clearly visible during filling operations The Roth level gauge includes an O Ring at the point where it seats against ...

Страница 35: ...VC Lube Installation Kit EVO for all tank sizes 2315002106 Lube Installation Kit EVC for all tank sizes 2315002107 Note Some installations may require a normally closed normal vent vs an open vent cap This vent opens when the tank is being filled to avoid tank pressurization and also opens when the tank contents are being pumped out to avoid vacuum accumulation Otherwise it is closed preventing in...

Страница 36: ...evel gauge Thread level gauge into manifold tee with thread sealant and hand tighten no wrenches are required The Level Vent mounting manifold Fig 1 can be easily field fabricated using the following materials Item Qty Description A 3 2in dia x 4 inch black iron pipe nipple sch 40 B 1 2 in plain black iron pipe tee sch 40 C 1 2 in plain black iron 90 deg Elbow sch 40 Emergency Vent Morrison Brothe...

Страница 37: ...ll float down then retract gauge chain to confirm gauge is functioning properly 12 Apply appropriate pipe thread sealant to male threads of gauge 13 Ensure there is no sealant on the chain or internal mechanism as this may void the warranty 14 Using the gauge chain slowly lower the float assembly to the bottom of the tank do not drop float in 15 Install gauge to tank fitting or adaptor tighten fir...

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