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Roth EcoDWT plus 3, Руководство по установке

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Roth DWT  Installation Manual                                               

2 

           Lubricating & Hydraulic Oil Storage and Dispensing

Table of Contents

Section 1 - The Roth Industries EcoDWT plus 3 Double Wall Tank          

              

Construction                                                                                                                             

Models and Specifications                                                                                                       

Third Party Testing and Approvals                                                                                                                                     
Installation Training                                                                                   
Warranty Terms and Product Registration                                                                   

Section 2 - Installation Parts And Accessories  

                                                     

Parts Supplied with Tank                                                                                                         

 

  Dispensing System Installation Accessories

                                                                                                       

Section 3 - Pre-Installation  

                                                               

Permits and Approvals
Warnings and Cautions                                                                                                            
Tank Unpacking and Inspection                                                                                            

Section 4 - General Installation Instructions

Site Selection                                                                                                                               
Locating the Tank
Tank Base Installation                                                                                                                
Flood and Earthquake Considerations  
Tie Down Kit 
Piping Connections
Normal and Emergency Venting
Testing and Inspection

Section 5 - Hose Reel Bracket and Hose Reel Instalation

2” Metal Adaptor
Hose Reel Bracket Assembly 
Hose Reel

                                     

                                                      

Section 6 - Completed Installation Review and Warranty Documentation

Section 7 - Yearly Maintenance and Troubleshooting

Yearly Maintenance
Troubleshooting

Fill Chart 

   

                                              

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Содержание EcoDWT plus 3

Страница 1: ...258 Meets the requirements of ANSI NFPA 31 ANSI NFPA 30 NFPA 30a CSA B 139 04 Roth Industries 268 Bellew Ave South Watertown NY 13601 USA Contact Info Canadian Contact Info Toll Free 888 266 7684 Toll Free 800 969 7684 Fax 866 462 2914 Fax 866 462 2914 E mail info roth usa com E mail service roth usa com www roth america com ...

Страница 2: ... 4 General Installation Instructions Site Selection Locating the Tank Tank Base Installation Flood and Earthquake Considerations Tie Down Kit Piping Connections Normal and Emergency Venting Testing and Inspection Section 5 Hose Reel Bracket and Hose Reel Instalation 2 Metal Adaptor Hose Reel Bracket Assembly Hose Reel Section 6 Completed Installation Review and Warranty Documentation Section 7 Yea...

Страница 3: ... tests the combination of a steel tank encasing a plastic tank protects the fuel oil products particularly bio fuels with the best light and diffusion barrier when properly secured in place the double wall tank provides excellent safe fuel oil storage in flood prone locations a record established in over forty years of use 3 The primary containment tank is made of high density polyethylene resin a...

Страница 4: ...integrity of its seams The inner tank is then placed inside the outer tank gaskets placed around the four openings of the inner tank and the outer tank top installed riveted into place and its edge rolled The leak detector 3 gaskets plastic and die cast metal adaptors cap nuts and dust plugs are then installed labels affixed the warranty packet and tank base placed on top of the tank and finally a...

Страница 5: ...nadian code is CSA B 139 09 3 The primary US Codes governing lube oil storage and dispensing are National Fire Protection Association NFPA Section 30 30A 4 The Roth EcoDWT plus 3 has been tested by both the U S and Canadian divisions of the Underwriters Laboratories UL As a result of passing stringent fire and safety tests the Roth EcoDWT plus 3 is listed under UL standard SU2258 and each tank bea...

Страница 6: ...ses incurred by Purchaser for damage to purchaser s property directly and proximately caused by a leakage of oil from a defective Product 4 During years eleven 11 through year thirty 30 of the warranty period Roth shall at its discretion either repair the Product or provide a replacement product or 100 credit towards the purchase price of a replacement product of similar size design and quality Pu...

Страница 7: ...hreaded Dust Plug 4 2350000024 Plastic Cap Nut 4 2350006801 2 NPT Die Cast Metal Adaptor 4 2350000031 3 Gasket 4 2350005738 Bulkhead Nuts 1 Various Leak Detector 1 Installation Packet including Warranty Certificate Forms 2 Parts Check List Installation Instructions 1 Various Tank Base Threaded Dust Plug 4 Discard when ready to begin installation 3 Gasket 4 2 NPT Metal Adaptor 4 ...

Страница 8: ... Hardware contains bolts nuts and washers to fasten bracket to tank and to fasten hose reel to bracket The bracket can be modified to accept hose reels from different manufacturers Additional hardware may be required Contact the Roth Industries technical department to discuss these requirements Tie Down Kits Used to keep tank and accessories from shifting or tipping over during use See instruction...

Страница 9: ...ility and must be inspected for shipping damage upon delivery If damage is found the shipping company not Roth Industries must be notified 2 Do not remove shrink wrap covering unless it will be replaced with similar material 3 Do not store tanks outside without shrink wrap covering to prevent water seepage into the interstitial space between the two tanks and to prevent the destruction or loss of ...

Страница 10: ...denting and scraping of the tanks may occur Minor scratches and scrapes on the surface of the galvanized steel outer tank can be easily repaired by cleaning the surface with any common degreaser and then coating the affected area with any zinc bearing paint designed for such repairs Most hardware and building supply stores will carry one or more brands of galvanizing repair products 4 Dents of a i...

Страница 11: ...uirements for oil tank foundations that must be followed The base for the Roth DWT requires full contact support under each of the tubular legs to produce a properly stable installation Use of masonry blocks such as pavers sidewalk blocks and cement wall blocks will not provide sufficient support and will void the warranty 3 Minimum clearance A minimum of 2 inches of clearance is needed between th...

Страница 12: ...ughly inspect the tank and accessories for any hidden damage or missing parts If damaged contact the wholesaler the tank was purchased from for resolution 6 Once the inspection is complete the installation can begin Each tank has 4 connection ports on the top These can be used interchangeably during installation for the various tank fittings providing maximum flexibility for the planned connection...

Страница 13: ...ng tipping over or floating off the base 2 The kit includes two tie downs one for each side of the tank Each tie down consists of long and short support rods with hooks on each end turnbuckle and pre drilled angle bracket 3 Place long support rods onto the top rim of the tank Hook the turnbuckle onto the long and short support rods Hook the angle bracket onto the short support rod Adjust the turnb...

Страница 14: ...ure the connection is odor free The various fittings are secured to the tank with a large black plastic cap nut Once installed 18 ft lb of torque applied to the cap nut seals the connection hand tightening is the acceptable equivalent of this The connections to the tank are designed to seal against atmospheric pressure only and not the higher fluid or pumping pressures It can not be considered an ...

Страница 15: ...t cap In some locations normally closed or pressure vacuum vents may be required This type of vent includes two valve assemblies one designed to relieve accumulated pressure another to relieve accumulated vacuum When the tank is not being filled or emptied both valves are closed retaining any vapor associated with the stored liquid This type of vent also allows the tank to breathe with changes in ...

Страница 16: ... sealed interstitial not designed for or capable of retaining pressure Therefore there is no requirement or facility to install an emergency vent on the interstitial Testing and Inspection 1 As mentioned in Section 1 the inner and outer tanks of the Roth EcoDWT plus 3 are pressure tested at the factory to UL specifications 4 35 psi inner and 0 25 0 3 psi outer Further pressure testing is not neces...

Страница 17: ...torque Hose Reel Bracket Assembly Bracket and Installation Hardware Kit Hardware Kit exploded view The following images and descriptions are meant to provide a general reference for mounting fittings and required accessories to the Roth DWT Tank and Reel Bracket Specific installation sites may require the use of different accessories or accessories to be mounted in different positions on the top o...

Страница 18: ...Oil Storage and Dispensing 1 Place bracket on top of tank and center over tank openings 2 Insert bolt through pre drilled hole in bracket leg 3 Slide mounting clipover bolt with the curved edges facing the tank and bracket 4 Place elastic stop nut on bolt ...

Страница 19: ... Manual 19 Lubricating Hydraulic Oil Storage and Dispensing 5 Secure clip with elastic stop nut and tighten 6 Be sure clip is seated firmly on both tank and bracket 7 Complete installation with remaining clips and fasteners ...

Страница 20: ...g Finished Assembly Hose Reel 1 Bracket has two sets of pre drilled holes for installation on right or left side 2 Place Hose reel assembly on bracket and align with pre drilled holes slots 3 Fasten assembly to bracket with 1 4 20 x 1 hex head bolt 4 and 1 4 20 elastic stop nut 4 ...

Страница 21: ...s may also require that the installation checklist included in this manual be filled out and submitted as part of the warranty registration process On both documents the installer s signature either individual or company name is verification that the installation conforms to all Roth instructions and meets the requirements of all applicable codes 6 Once the completed certificate and installation c...

Страница 22: ...ank during filling and emptying as well as the expansion and contraction of the plastic nuts themselves from the temperature changes If they are loose turn them until they are hand tight This will be sufficient to seal the gasket with the appropriate pressure 6 As pipe joints can loosen over time inspect all pipe joints for evidence of leakage by fuel oil If such evidence is found then contact an ...

Страница 23: ...rbent powder which will also remove most of the oil smell 2 Oil smell near the tank a If there is the presence of oil of the top of the tank it is an indication of 1 Leaky pipe joints Contact an oil service technician or plumber 2 Plastic cap nuts are loose Hand tighten or mechanically tighten to 18 ft lb of torque 3 Overfill during filling The oil company should be notified about this leakage and...

Страница 24: ...50 LPM 300 LPM with a maximum line pressure of 85 psi 2 Restriction in the vent piping This can be caused by debris in the vent piping and or vent cap or a problem with the vent whistle Contact your oil service technician if the vent whistle is causing the problem 3 The interstitial has water in it and the water has frozen at some point Call Roth Industries Inc to arrange an inspection ...

Страница 25: ...0 39 27 685 8 72 273 63 72 273 44 120 454 44 137 520 50 176 665 28 711 2 77 291 67 77 291 47 128 484 47 143 540 52 182 690 42 29 736 6 79 299 69 79 299 48 132 500 48 148 560 54 189 715 30 762 0 81 307 70 81 307 49 125 511 49 153 580 56 196 740 45 31 787 4 84 318 73 84 318 51 140 530 51 159 600 58 203 765 32 812 8 89 337 77 89 337 54 148 56 54 164 620 60 209 790 48 33 838 2 91 344 79 91 344 55 152 ...

Страница 26: ...moun ng clips 4 fasteners and stop nuts Inspect package upon receipt for any damage or missing components and contact shipper with any damage claims Figure 1 III Hose Reel Bracket Installa on on Tank Top A Tools required 7 16 end or socket wrenches B Be sure that the bracket legs engage the inside edges of the tank top lip and that the bracket openings are aligned with the connec ons on the tank F...

Страница 27: ...nted on the Roth Hose Reel Bracket by drilling the bracket in the field to match specific moun ng requirements Figure 8 CAUTION Whenever Hose Reels are mounted on the Roth DWT Oil Storage Tank tank e down kits are required to avoid spills and risk of personal injury due to tank p over V Pump and Accessory Moun ng Pumps fluid meters and other lube related accessories may be mounted on the Roth Hose Re...

Страница 28: ...edges of the tank top lip and that the bracket openings are aligned with the connections on the tank Fig 5 E Insert the threaded fastener through the bracket leg from the inside Fig 6 F Install the mounting clip over the fastener with clip engaged with tank lip and start the nut Fig 7 G Mounting clip fasteners can be partially but not fully tightened at this point this will allow for centering of ...

Страница 29: ...nstallation 1 Install second pump bung adapter by pump manufacturer in threaded boss in bracket Fig 9 2 Insert the pump dip tube stub through both of the bung adapters and tighten bung adapters Fig 10 11 12 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 Fig 12 Fig 11 ...

Страница 30: ...nk NPT adapter below 3 Align flange mounting holes in the pump with the matching hole pattern in the bracket Use mounting bolts and nuts supplied to secure the pump to the bracket Once pump is securely mounted finish tightening the four bracket mounting clips to 10 15 ft lbs DO NOT OVER TIGHTEN Please contact Roth Technical Department using the contact information below with any questions Fig 13 F...

Страница 31: ...l Do not use Teflon tape When tightening accessory into the NPT adapter be certain to hold the shoulder of the adapter with channel locks or a pipe wrench while tightening the accessory Failure to do this may result in damage to the 3 gasket between the adapter and the tank nozzle resulting in leaks or odor issues WARNING All atmospheric storage tanks must include a normal vent This allows air to ...

Страница 32: ...fill cap Lube Installation Kit Basic for all tank sizes 2315002101 All accessories are supplied with 2 inch MPT threads and install directly on the Roth Metallic NPT adapters Hinged Fill Cap The fill cap includes a locking tab that may be fitted with a padlock for extra security if desired It is advantageous if it is mounted near the point of closest access to the tank for ease of filling It insta...

Страница 33: ...e Installation Kit Basic PLUS use with 400L 2315002102 Lube Installation Kit for Basic PLUS use with 620L and 1000L 2315002103 Lube Installation Kit Basic PLUS use with 1000LH 2315002104 Lube Installation Kit Basic PLUS use with 1500L 2315002105 All accessories are supplied with 2 inch MPT threads and install directly on the Roth Metallic NPT adapters Hinged Fill cap The fill cap includes a lockin...

Страница 34: ... pump out port where the gauge string can become entangled in pump dip tubes installed in the tank When installing the gauge pull the float string out slowly vs simply dropping the float into the tank to avoid tangling in the gauge mechanism Rotate the gauge and adapter to make it clearly visible during filling operations The Roth level gauge includes an O Ring at the point where it seats against ...

Страница 35: ...VC Lube Installation Kit EVO for all tank sizes 2315002106 Lube Installation Kit EVC for all tank sizes 2315002107 Note Some installations may require a normally closed normal vent vs an open vent cap This vent opens when the tank is being filled to avoid tank pressurization and also opens when the tank contents are being pumped out to avoid vacuum accumulation Otherwise it is closed preventing in...

Страница 36: ...evel gauge Thread level gauge into manifold tee with thread sealant and hand tighten no wrenches are required The Level Vent mounting manifold Fig 1 can be easily field fabricated using the following materials Item Qty Description A 3 2in dia x 4 inch black iron pipe nipple sch 40 B 1 2 in plain black iron pipe tee sch 40 C 1 2 in plain black iron 90 deg Elbow sch 40 Emergency Vent Morrison Brothe...

Страница 37: ...ll float down then retract gauge chain to confirm gauge is functioning properly 12 Apply appropriate pipe thread sealant to male threads of gauge 13 Ensure there is no sealant on the chain or internal mechanism as this may void the warranty 14 Using the gauge chain slowly lower the float assembly to the bottom of the tank do not drop float in 15 Install gauge to tank fitting or adaptor tighten fir...

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