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Operations manual AQUASTOP

Carl Roth GmbH + Co. KG

Carefull packaging is essential for a safe shipment !

Minor repairs are done immediately without formal offer. In
any other case, we contact you as soon as possible to
determine the next steps.

To facilitate your orientation in this manual, you find the
following symbols :

Safety advice

General information

Wiring- and installing advice

Содержание AQUASTOP II

Страница 1: ...perations manual AQUASTOP II Laboratory cooling water monitoring unit Carl Roth GmbH Co KG Schoemperlenstr 3 5 D 75185 Karlsruhe 49 721 5606 0 49 721 5606 149 info carlroth de 01 2015 All rights reserved ...

Страница 2: ... manual be fore bringing the device into service Connect Wiring the device should be done by your quali fied electrician following the instructions given in this manual Warranty period is 1 year and includes all malfunctions clearly caused by material production or design failures Repair or replacement in this case are free of charge you only pay the shipping cost to our factory No further claims ...

Страница 3: ... safe shipment Minor repairs are done immediately without formal offer In any other case we contact you as soon as possible to determine the next steps To facilitate your orientation in this manual you find the following symbols Safety advice General information Wiring and installing advice ...

Страница 4: ...ting to the mains 5 3 Wiring of accessories 6 Operation 17 6 1 Operating elements and keys 6 2 Start up procedure 19 7 Configuration 20 7 1 Temperature limit value 7 2 Cooling water flow limit value 7 3 Temperature range 21 7 4 Cooling water flow range 22 7 5 Calibration of the flow meter 8 Error messages 24 8 1 Temperature sensor breakage 8 2 Flow meter error 9 Serial data interface 25 10 CE conf...

Страница 5: ...with all poles Overshooting of the chosen maximum tempera ture limit value Cooling water temperature is measured by means of a sensor integrated in the flow meter alternatively a separated Pt100 sensor placed elsewhere in the process can be monitored Solenoid valve in the cooling water admission remains open connected electrical load is dis connected with all poles Acoustical pre warning before th...

Страница 6: ...fety regulations Mains voltage and every voltage greater than 42 volts is dangerous 4 Connect to a power source following the identification plate on the device 5 Avoid contamination of the interior with debris liquids or sprays Risk of short circuit fire or electric shock 6 Don t place the device on hot surfaces or near radiation sources of hot parts 7 Keep the power connection cable clear of hot...

Страница 7: ...qualified person for the work to be carried out 10 Intervention at the device must only be carried out by qualified staff members For repair the device should be send back to our factory Attempted self repair causes immediate termination of the warranty period If spare parts are required only parts recom mended by the supplier must be used The use of other parts may cause damage and or hazard for ...

Страница 8: ...ominal current 3 5kW 15A Fuses 16A MT load 0 5A MT solenoid valve 0 2A MT controller Solenoid valve 230V 50Hz 120mA Cooling water flow range 2 99l h Flow measurement principle inductive Temperature sensor NTC integrated in the flow meter or external Pt100 sensor Temperature range internal sensor 0 80 C Temperature range external Pt100 sensor 0 250 C ...

Страница 9: ...d temperature can be switched over to other parameters for control or programming purpose Signalisation of operational state and alarms 2x LED jellow heating solenoid valve action 2x LED red temperature alarm flow alarm Acoustical alarm Piezo tweeter 90db Operation 4 keys Insulation voltage 4000 V Housing PVC RAL3000 RAL9002 Dimensions 205 x 175 x 78mm W x D x H Weight 1 3kg ...

Страница 10: ...n the installation an external Pt100 sensor can be con nected This sensor needs then to be placed direct ly on the spot to be surveyed Connection of an external temperature sensor automatically discon nects the integrated temperature sensor in the flow meter The heating of the installation or equipment e g a bath or heating plate can directly be fed from the socket on the backside of the AQUASTOP ...

Страница 11: ...Operations manual AQUASTOP II Carl Roth GmbH Co KG 11 Fig Mounting example of the cooling water monitoring unit AQUASTOP ...

Страница 12: ...in liter per minute is shown in the lower part of the display If the actual temperature approaches the program med limit value see chapter 7 1 a pre alarm sounds if the tolerance see chapter 7 3 is reached The red LED High temperature flashes and an acoustical alarm sounds at the same time If the limit temperature is reached the heating load is definitely switched off yellow LED Heating is extingu...

Страница 13: ...y and the floating con tact for external alarm is activated The flow indica tion on the display flashes An acknowledgement of the pre alarms is not ne cessary as soon as the temperature or the water flow are again outside the programmed tolerance range the pre alarm stops On the contrary the final alarm provokes a definite switching off which can only be recycled by pres sing the green R key 6 Thi...

Страница 14: ...sides of the handle and fasten them again after ad justment 5 2 Wiring of power supply Before wiring the device make sure that the main switch is in position OFF 0 Herewith all poles are disconnected from the mains voltage Before wor king on the device itself or on an installation connected to it the unit must be prevented against unintentional restart This can be done by retracting the power cabl...

Страница 15: ...Operations manual AQUASTOP II Carl Roth GmbH Co KG 15 Pin assignment of the alarm connector Pin assignment of the external alternative Pt100 temperature sensor ...

Страница 16: ...UASTOP II 1 External Pt100 temperature sensor 2 Flowmeter 3 Floating alarm contact max 230V 1A 4 Serial interface RS 232 5 Fuse heating 16A MT 6 Fuse solenoid valve 0 5A MT 7 Fuse controller 0 2A MT 8 Power cord 9 Socket solenoid valve 230V 10 Socket heating 230V 16A ...

Страница 17: ...OP II Carl Roth GmbH Co KG 17 6 Oeration 6 1 Operating elements and keys 1 2 3 4 Fig Front AQUASTOP 7 6 5 1 Multi function display 2 UP key 3 Mode key 4 LED signalisation operational state 5 Main switch 6 Reset key 7 DOWN key ...

Страница 18: ...he pre alarm by pressing both M 3 and UP or DOWN keys 2 7 simultaneously RESET 6 the surveillance algorithm to initial position The unit then behaves as after an complete restart Power ON LED signalisation Illuminated when solenoid valve is engaged Illuminated when heating is on Flashes if temperature approaches the programmed limit value illuminated if limit value is reached Flashes if coolant fl...

Страница 19: ...s now illuminated Open then the water tap and adjust the water flow to the desired flow value shown on the lower line of the display 1 During 50 seconds after the initial start up or after having pressed the RESET key 6 AQUASTOP II is re initialized and all alarms are inhibited This gives you enough time to fill and adjust the entire installation During this period a circling digit on the display ...

Страница 20: ...display line can now be altered with the UP DOWN keys 2 7 Maintaining the keys pressed makes increasing or decreasing the value quicker The new limit value is automatically accepted after 20 sec back to surveillance mode Pressing the M key 3 again switches over to the next menu parameter 7 2 Flow limit value On the upper line of the display flo is shown and the flow limit value shown on the lower ...

Страница 21: ...al surveillance mode press and maintain the UP key 2 then press additionally the M key 3 On the lower line of the display tol is shown and the temperature toleran ce value shown on the upper display line can now be altered with the UP DOWN keys 2 7 This tolerance value determines the temperature difference from the programmed limit value see 7 1 at which the acoustical pre alarm sounds The new tol...

Страница 22: ...y line can now be altered with the UP DOWN keys 2 7 This tolerance value determines the flow difference from the programmed limit value see 7 2 at which the acoustical pre alarm sounds The new limit value is automatically accepted after 20 sec back to surveillance mode Pressing the M key 3 again switches over to the next menu parameter 7 5 Calibration of the flow meter If AQUASTOP II is delivered ...

Страница 23: ...he DOWN key 7 and press again the M key 3 In the upper display line the calibration factor is shown in the lower line the word CAL is shown alternating with the actual flow value With the UP DOWN keys 2 7 you can now alter the calibration factor in 0 01 steps within a range from 0 1 up to 9 99 Modify the calibration factor until the actual flow value shown in the lower display line matches the flo...

Страница 24: ...ce Check the sensor connector Check the electrical wiring might be damaged 8 2 Flow meter failure Wrong signal on the flow sensor entrance Purge the flexible hosing air bubbles might cause an irritation of the sensor Check the flowmeter for contamination Check the flow flow 100l h situated out of the range of the flowmeter ...

Страница 25: ...rity 1 stop bit One line is sent every second finished by Return CR and Linefeed LF 6 values ASCII are being sent separated by comma Flow real value 3 digits starting with zero Temperature real value 3 digits starting with zero Temperature pre alarm active binary 0 1 Temperature main alarm active binary 0 1 Flow pre alarm active binary 0 1 Flow main alarm active binary 0 1 In case of void values t...

Страница 26: ...nt as marketed by the manufacturer and if properly used the following EU directives EU Low voltage directive 2004 108 EG EU Directive for electro magnetic compatibility 2006 95 EG Applicable harmonized norms EN 60204 Part 1 EN 61000 6 1 EN 61000 6 3 This declaration is binding for the manufacturer NOLDEN REGELSYSTEME GMBH Am Tonschuppen 2 Gewerbegebiet Volmershoven D 53347 Alfter Germany Alfter 01...

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