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© 2017 CHARLES ROSS & SON COMPANY

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MAINTENANCE

A. AGITATOR SHAFT SEALS, VACUUM RATED MIXERS.

1. Dry Running Flexi-Lip Seals.

The Agitator Shafts, as standard, are sealed with a Dry Running Double Flexi-Lip Seal made from FDA
MF-Teflon with an o-ring installed on the seal OD. This seal is installed from below the Vacuum Cover and
requires no adjustment. Keep the area around the seal clean and free of dirt/debris to protect the seal and
provide a long life for the seal.

To replace the Agitator Shaft FlexiLip Seal, remove the Blades and Seal Retainer Plates (if any), clean the
shaft ** and pull the FlexiLip Seal from its housing. Clean the area where the seal contacts the shaft (See
**IMPORTANT NOTE** below) and the ID of the seal housing. Please use caution to not damage the shaft
surface since the shaft is polished to a 240-grit finish to provide the Lip of the seal with the “required”
smooth, 240-grit surface surface finish for the seal lip face to run on. A rough, scratched or damaged surface
will damage or destroy the seal (causing the seal to produce black “flakes”) and reduce the seals ability to
create/hold a proper seal.

**IMPORTANT**

When new, the FlexiLip Seal will “deposit/transfer” a thin layer of Teflon to the stainless
steel shaft surface. This will appear as a “witness” mark in the area where the lip directly
contacts the shaft. When replacing seals, it is important to remove this material and return
the shaft surface to its original 240-grit finish. This is done by using 240-grit sand paper
and then finish using a White Scotch-Brite Hand Pad 7445. The shaft surface should
appear as new with all scratches, damage and the Teflon “witness mark” layer completely
removed.

To install the new seal, using a thin piece of plastic shim stock, wrap the bottom of the Shaft with the plastic
shim stock to form a cone. Fit the new FlexiLip Seal over the cone and work it over the shaft OD. Move the
seal and the shim stock together up the shaft until the seal reaches its location. Slide the seal off the shim
stock and press the seal into the bore/housing.  Please note that if there is no external seal retainer plate that
bolts to the Housing or Gearbox, the seal bore hole will have a .010” lip on its ID which the seal must be
pushed past. This lip helps maintain the seal location in the bore hole.  DO NOT LUBRICATE THE SEAL.
Only the o-ring located on the OD of the FlexiLip Seal can be lubricated, if required.

** Please note*** When new, FlexiLip Seals can produce a minor amount of “flakes” during their “wear-
in” period. The wear-in time period depends on the shaft diameter, seal size and shaft speed. Typically the
time frame is less than 10-minutes at full speed. The flaking material should be removed by gently wiping
the area. Do not disturb the seal. If flaking persists, either the seal lip face(s) is damaged, the shaft surface is
damage or the seal lip faces have dirt, debris or lubrication on them. Repeat the above procedure with new
seals.

For additional questions or further guidance, please contact Ross directly.

Содержание CDA-50

Страница 1: ...COMPANY 1 CHARLESROSS SONCOMPANY CHARLES ROSS SON COMPANY 710 OLD WILLETS PATH HAUPPAUGE NY 11788 PHONE 631 234 0500 FAX 631 234 0691 www mixers com CDA DUALSHAFTMIXER CDA 50 INSTALLATION MAINTENANCE...

Страница 2: ...DING CABLES 9 OPERATION 10 A HYDRAULIC LIFT 10 B MIX CAN 10 C VARIABLE SPEED CONTROL 10 D MIXING 10 E VACUUM MIXING 11 MAINTENANCE 12 A AGITATOR SHAFT SEALS VACUUM RATED MIXERS 12 B BEARINGS 13 C GEAR...

Страница 3: ...fety controls or other safety devices provided with the equipment must be in place and operational prior to operation of the equipment All rotating and or moving parts must be guarded during operation...

Страница 4: ...ve or the factory immediately E Mail Fax or Mail a copy of the inspection report and the delivery receipt indicating the problem areas at the time of delivery to sales mixers com Charles Ross Company...

Страница 5: ...Electrical Controls All electrical control panels are built to meet the National Electrical Code at the time of manufacture and are provided with disconnects that shut off power to the control circui...

Страница 6: ...d orreconditioningtherentedunit thecustomermust include the MSD sheet s of the material s that have been mixed in the rented unit The MSD sheet s are to be returnedwiththe rentedunit IftheMSDsheet s i...

Страница 7: ...e hydraulic lift cylinder in two directions at 90 degrees to each other front 0 degrees and side 90 degrees of the hydraulic lift cylinder This should provide a relatively vertically leveled installat...

Страница 8: ...ck the rotation of the shaft by jogging the drive motor Correct shaft rotation will be clock wise If the direction is reversed Lockout all power to the controls and reverse the connection of any two o...

Страница 9: ...ith oil NEVERALLOWTHESE SEALSAND BEARINGSTO RUN DRY Check the oil level at the oil gauge sight on the side of the bearing housing tower and add oilasnecessarytokeepthissight gaugefullatthecenterline U...

Страница 10: ...e Hydraulic Cylinder or on Base Extensions which are at the floor level Appropriate grounding cables should also be attached to the Mix Can C VARIABLE SPEED CONTROL 1 The speed of the agitators can be...

Страница 11: ...ncrease the evaporation of other volatiles such as solvents or wetting agents The reaction of each formula to vacuum is different and should be closely monitored during trial runs The horse power requ...

Страница 12: ...the shaft surface to its original 240 grit finish This is done by using 240 grit sand paper and then finish using a White Scotch Brite Hand Pad 7445 The shaft surface should appear as new with all scr...

Страница 13: ...Dry Running Flexi Lip Sealsand an ATMOSPHERIC RATED MIXER withoutseals are lubricated by grease and should be greased regularly or at least every 500 hours If a bearing makes anunusual noise orruns un...

Страница 14: ...per needs to be replaced 1 Pulloutthe oldwiperand thoroughly clean thegroove 2 Gentlytap the new wiperintothe groove witha fiber hammer alap jointwillresult 3 Pull out both ends of the joint fit the e...

Страница 15: ...snotimportant Also refertotheVendorLiteratureformorespecific information 1 Reducer SyntheticAGMAlubricant 7EPor 8EP ISO ASTM viscosity grade 460 680 2 Bearings Anyhightemperature solvent resistant syn...

Страница 16: ...NNET CDA 50 1 11 4A0186 SIGHT GLASS LIQUID LEVEL BRASS 500 NTPF 100PSI 1 12 7F0052 FITTING GREASE 1 8 NPTM 1 13 5A0048 MOTOR 5HP 1800RPM 3 60 230 460V 2 WING ANCHOR 1 14 4L0041 SHEAVE TAPER LOCK DISPE...

Страница 17: ...RC3177 SHAFT DISPERSER CDA 50 1 44 4B0020 BEARING UPPER BALL SEALED TYPE DISPERSER 1 45 4B0007 BEARING LOWER DISPERSER 1 46 7J0019 RING RETAINING INTERNAL 1 47 7K0011 WASHER LOCK BEARING 1 48 7K0005...

Страница 18: ...DA 50 1 67 RA2173 BUTTON SHAFT ANCHOR SS CDA 50 2 68 SCRAPER SIDE UPPER MID TEFLON OPTION 1 69 SCRAPER SIDE LOWER TEFLON OPTION 1 70 SCRAPER BOTTOM INNER TEFLON OPTION 1 71 SCRAPER BOTTOM OUTER TEFLON...

Страница 19: ...2017 CHARLES ROSS SON COMPANY 19 SIDE VIEW CDA 50...

Страница 20: ...2017 CHARLES ROSS SON COMPANY 20 DRIVE VIEW CDA 50...

Страница 21: ...2017 CHARLES ROSS SON COMPANY 21 VACUUM COVER VIEW CDA 50...

Страница 22: ...2017 CHARLES ROSS SON COMPANY 22 ANCHOR SHAFT BEARING HOUSING VIEW CDA 50...

Страница 23: ...2017 CHARLES ROSS SON COMPANY 23 ANCHOR BLADE W SCRAPERS VIEW CDA 50...

Страница 24: ...2017 CHARLES ROSS SON COMPANY 24 DISPERSER SHAFT BEARING HOUSING VIEW CDA 50...

Страница 25: ...2017 CHARLES ROSS SON COMPANY 25 MIX CAN VIEW...

Страница 26: ...2017 CHARLES ROSS SON COMPANY 26 APPENDIX VENDOR PRODUCT INFORMATION...

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