background image

Page 2

RESM-4/RESM-5 Replacement

Installation and startup

Installation and startup may only be
performed by technically trained, skilled

persons who are familiar with the associated risks
and warranty provisions.
Please also refer to the relevant product
documentation as well as to the ROPEX
Application Report.

The information provided here offers no more than a
brief overview. If in doubt, please refer to the latest
version of the product documentation, which is always
binding (

see also section 1 of the RESM-5

documentation, "Safety and warning notes").
Proceed as follows to replace the RESM-4 monitoring
unit and install / start up the RESM-5:

1. Switch off the line voltage and verify that the circuit

is de-energized.

2. Remove the old RESM-4 monitoring unit.

3. The supply voltage specified on the nameplate of

the RESM-5 monitoring unit must be identical to the
line voltage that is present in the plant or machine.
The line frequency is automatically detected by the
controller in the range from 47 to 63Hz.

The RESM-4 has coding switches on the
housing for setting the secondary voltage

and current ranges.
The RESM-5 has been provided with an
AUTORANGE function instead of these switches.
The voltage and current ranges are automatically
set when you run AUTOCAL.

Old setting ranges on the RESM-4:

AUTORANGE function on the RESM-5:

The RESM-5 monitoring unit has no coding switches on
the housing. The voltage (0.4…120V) and current
(30…500A) ranges are automatically set when you run
the AUTOCAL function. Heed the information provided
in the ROPEX Application Report in order to avoid
malfunctions.

4. The number of times the wire is laid through the

PEX-W2/-3 or MSW-1/-2 current transformer for the
RESM-5 must be the same as for the RESISTRON
temperature controller. Heed the information
provided in the ROPEX Application Report in order
to avoid malfunctions.

5. Install the RESM-5 monitoring unit in place of the

RESM-4. The terminals of the two devices are 

NOT

compatible (see wiring diagrams).

6. Make sure no START signal is applied to the

RESISTRON temperature controller.

7. Switch on the line voltage.

8. A power-up message appears on the display when

you switch on the monitoring unit to indicate that it is
being powered up correctly.

9. One of the following states then appears:

!

!

3

2

1

45

ON

U  (

 V

 )

2

3 - 

Swit

c

h

N

o

.

1

3  -  10

8  -  30

20 - 60

50 - 80

I   > 80A

2

Switch No.

1

3

4

5

2

U     V

2

(   )

R

Coding switches

DISPLAY

ACTION

Display in home position

Go to step 10

Error message with error code

104…106, 111…113, 211

Go to step 10

Error message with error code

118

Reconnect/
Interchange U

R

 

measuring wire 
to terminals 
8+9.
Then return to
step 7

Error message with error code

101…103, 107, 108,
201…203, 801, 9xx

Error diagnosis
(

document.

RESM-5)

Содержание RESISTRON RESM-4

Страница 1: ... 4 and set the alarm threshold you do this on the RESM 5 with a display and four keys Older RESM 1 monitoring units for temperature controllers in the 2xx series cannot be converted using the RESM 5 Preparation 1 Select the unit Select an RESM 5 with the same line voltage as the old RESM 4 monitoring unit 115VAC 230VAC or 400VAC The RESM 5 monitoring unit has the following order numbers Line volta...

Страница 2: ...un AUTOCAL Old setting ranges on the RESM 4 AUTORANGE function on the RESM 5 The RESM 5 monitoring unit has no coding switches on the housing The voltage 0 4 120V and current 30 500A ranges are automatically set when you run the AUTOCAL function Heed the information provided in the ROPEX Application Report in order to avoid malfunctions 4 The number of times the wire is laid through the PEX W2 3 o...

Страница 3: ... higher level controller You should therefore only use this function if the risk analysis for the machine or plant allows To calibrate the zero point AUTOCAL on the RESM 5 Run the AUTOCAL function while the heatsealing band is cold Press the key repeatedly until menu step 107 is displayed Then select the AUTOCAL function by pressing the key If this function is executed correctly the main menu is a...

Страница 4: ...u is not changed when you restore the factory settings As shipped condition The RESM 5 monitoring unit is shipped with the above factory settings and with the language set to German Menu Function Value 107 AUTOCAL temperature 20 C 204 Alloy 400ppm K 205 Range 300 C 206 Maximum temperature alarm threshold 40 C 213 Key lock No key 215 Alarm output Normal energized at alarm 225 Temperature unit Celsi...

Страница 5: ...tion Power up message 208 Set point exceeded 206 Max temperature 210 Cooling mode 212 Relay K1 function 213 Key lock 207 Set point reached 205 Temperature range Setting Configuration 211 Heatslg time start Error 215 Alarm output 204 Temp coefficient 214 Cycles 107 Autocal 102 Preheat temp Autocal 5 6 209 Time control 1 2 216 Analog output 1 2 217 Temp diagnosis 218 Temp diag delay Continued on nex...

Страница 6: ...lacement 221 Autocomp 220 Meas imp length 219 Heatup timeout Configuration 222 Output 1 Continued from previous page Back to home position 225 Temperature unit 226 System time 227 Visualization 228 Screensaver 229 RESET input ...

Страница 7: ...rim U1 Twisted Auxilary power supply ANALOG OUTPUT actual value 0 10VDC 0V Internal ground NO EXTERNAL GROUNDIG ALLOWED Current transformer PEX W2 W3 11 10 IR NC NC NC NC 1 2 7 8 8 7 5 6 X Terminals on RESM 4 See RESM 5 documentation See RESM 5 documentation Note If error code 118 appears when you switch on the RESM 5 these cables should be reversed interchanged 9 10 11 or 12 13 14 or 15 Ground Mu...

Страница 8: ... coil HEATSEALING BAND Or from MAIN CONTROLLER RES UR CONTACT CONTACT LOGIC SIGNAL or 24VDC 0V signal 5 6 7 8 2 1 Twisted LINE 13 NO 12 9 11 10 14 NC 15 C ALARM OUTPUT RELAY max 100VDC 240VAC 1 5A ALARM INPUT FROM MAIN CONTROLLER ALARM OUTPUT RES MAIN CONTROLLER RESM 4 Relay energized in go state 0 24V In phase with RES controller ...

Отзывы: