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INSTRUCTIONS

MODEL U412 CONNECTICUT FLOOR BRAKE

Level the Brake and shim under the feet to avoid distortion.  Fasten firmly in place.  The front feet must be
well fastened to avoid tipping when bending force is applied to handles.  See special notes on leveling
Floor Model Hand Brakes.

The Model U412 is rated for bending 48” of 12 gauge mild steel, 1 inch flange, with bending angle and
bending bar fastened securely in place.  The beam (upper clamping member) may be adjusted to the
rear a maximum of 1 1/8”.  When adjusting to bend 12 gauge material, swing the apron up to 90 degrees
and set the beam adjustment to allow a clearance of 3/16” between the apron edge and the radius bar.
For lighter material, a clearance of 1 1/2 to 2 times material thickness should be used.  Soft  aluminum
may be formed with clearance equal to material thickness.

Rated capacity for stainless steel is 16 gauge.  Clearance should be at least twice material thickness.

Removing the bending angle for narrow or offset bends, reduces capacity to 16 gauge mild steel.  Re-
moving both bending angle and bending bar reduces capacity to 20 gauge.  Avoid using the brake
without the bending bar as much as possible as the bar is made of tough material to protect the apron
edge from wear.

Clamping pressure is controlled by nuts on the lower end of the toggle bolt.  This pressure should be
adjusted with a small piece of material to be bent clamped in each end of the machine.  Move the nuts so
that the levers (No. 10 & 11), pull against the stops with an equal effort.  Excessive clamping pressure is
not required.  Use only enough to hold the material firmly in the brake.

These Brakes are not intended for bending rods, wires, multiple thicknesses or across lock seams.
Operations of this type will result in denting the edge of the apron and springing the machine out of line.

Lubricate the moving parts of the machine with light grease or heavy oil.  Lasting accuracy depends on
proper lubrication.

SPECIFICATIONS

Length of bed

48”

Capacity on mild steel, 1” flange,

With bending bar and angle in place

12 ga.

With bending angle removed

16 ga.

With bending bar and angle removed

20 ga.

Minimum reverse bend (bar & angle removed)

1/4”

Maximum lift of beam

1 5/8”

Front to rear adjustment of beam

1 1/8”

Finger Widths

3”, 4”, 5”

Maximum depth of box

6”

Shipping weight

1400 lbs.

Packing

Wood skids & blocking

-5-

Содержание U412

Страница 1: ...AN BRAKE OPERATION PARTS MAINTENANCE MANUAL Model Purchased From Serial Date Received MADE IN THE USA An American Tradition Since 1910 Roper Whitney 2833 Huffman Blvd Rockford IL 61103 815 962 3011 Fax 815 962 2227 www roperwhitney com ...

Страница 2: ... No warranty shall apply to machinery or parts or accessories which have been furnished repaired or altered by others so as in Manufacturer s judgment to affect the same adversely or which shall have been subject to negligence accident or improper care installation maintenance storage or other than normal use or service during or after shipment No warranty shall apply to the cost of repairs made o...

Страница 3: ...nds 5 When bending capacity material use your legs and arms for making the bend similar to lifting a heavy object to avoid back strain Maximum length and capacity material is a two person job Adjust the counterweights to provide maximum assistance on heavy bends 6 Never use a pipe or bar on the clamp handles or apron handles for additional leverage 7 Do not push or pull on the counterweights durin...

Страница 4: ...ELS Do not operate the U412 Brake without the proper safety labels in place If your machine is missing the following labels please contact Roper Whitney Co or your authorized Roper Whitney distributor to order 4 ...

Страница 5: ...nding bar reduces capacity to 20 gauge Avoid using the brake without the bending bar as much as possible as the bar is made of tough material to protect the apron edge from wear Clamping pressure is controlled by nuts on the lower end of the toggle bolt This pressure should be adjusted with a small piece of material to be bent clamped in each end of the machine Move the nuts so that the levers No ...

Страница 6: ...her check the level as follows 1 Relieve all tension on beam nuts No 1 and set screw No 27 2 Lower the beam onto the bed and loosen nut No 33 so there is 1 4 space between bottom of pin No 31 and top surface of nut No 33 3 Starting with screws finger tight take up screws No 27 about one full turn 4 Starting with nuts No 1 2 finger tight take up each about 3 4 turn 5 Looking through from the rear o...

Страница 7: ...ounteracting the preload in the bed Strap nuts No 1 may be tightened from 1 4 to 1 2 turn starting with finger tight The brake now is adjusted for average work When bending very light material it may be necessary to reduce preloading in the bed and apron by slacking off strap nuts No 2 On full capacity work preloading of bed and apron may be increased to tighten the bend radius at the center and p...

Страница 8: ...EXAGGERATED VIEW OF CROWN FROM REAR OF BRAKE FIG I FIG II 8 ...

Страница 9: ... 9 ...

Страница 10: ... 10 ...

Страница 11: ...HER 1 13 657245118 BEARING 1 0155 ID X 1 625 OD X 1 8 14 457500069 RHAPRON HINGE 15 457500070 LHAPRON HINGE 16 621012268 SSCP SCREW 1 2 13 X 5 8 17 601012271 HHC SCREW 1 2 13 X 1 18 757180069 BENDINGANGLE 19 621012266 SSCP SCREW 1 2 13 X 1 2 20 600073501 COTTER PIN 3 32 X 1 21 757160038 STOP STUDAPRON 22 757260072 APRON STOP COLLAR 23 621012125 SSCP SCREW 5 16 18 X 5 16 24 757130036 APRON STOP ROD...

Страница 12: ...OCK WASHER 40 657000390 CLAMPING COLLAR 41 656164302 SNAP RING 42 657000280 ADJUSTING SCREW COLLAR 43 757080009 TOGGLE BUSHING 44 757160011 HINGEPIN 45 757860140 RH TOGGLE 46 757860141 LH TOGGLE 47 611012410 SHC SCREW 3 4 10 X 1 1 2 48 645023010 HEX NUT 3 4 16 49 613012133 SHF SCREW 5 16 18 X 1 50 757030070 BENDING BAR 51 613012128 SHF SCREW 5 16 18 X 1 2 12 ...

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