Rockwell Automation Allen-Bradley IntelliVAC 1503VC-BMC5 Скачать руководство пользователя страница 10 | Manualshive

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10

Rockwell Automation Publication 1503-UM053C-EN-P - March 2015

Chapter 1

Product Description

Specifications

Mounting and Connections

The IntelliVAC

control modules are mounted using two screws, see

Figure 3 on

page 12

. They are typically located in the low voltage control panel of the

medium voltage controller (Bulletin 1500/1900 controllers, in the case of
Rockwell Automation).

IntelliVAC is interfaced to the Bulletin 1502 vacuum contactors using a “quick”
connector, located at the module, a wire harness and “quick” connector at the
contactor. Control power and other control circuit connections are similarly
achieved with “quick” connectors.

Configuration

IntelliVAC

is easily configured for a wide variety of medium voltage motor and

feeder control applications. It is configured using DIP switches, located within
the enclosure (front side). See

Chapter 3

for information.

Bulletin 1500/1900 controllers are shipped with IntelliVAC preconfigured for
the required application. Please see the documents provided with the order.

Firmware

IntelliVAC

has firmware stored in flash EEPROM. This may be updated in the

field (if necessary). The IntelliVAC

board firmware is updated using either the

IntelliVAC Plus, or IntelliVAC MC supplementary boards.

The firmware version supplied with the module is displayed on top of the DIP
switches, see

Figure 17 on page 31

Series C modules use only version 2.003 application firmware. This firmware is
also compatible with the Series A and B modules. Series D modules use only
version 3.001 or 3.002 application firmware.This firmware is

not

compatible

with any other Series Letter modules. Series E modules use on 4.004 or newer
firmware. This firmware is

not

compatible with any other Series Letter modules.

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Содержание Allen-Bradley IntelliVAC 1503VC-BMC5

Страница 1: ...IntelliVAC Contactor Control Module Catalog Number Bulletin 1503VC Series E User Manual...

Страница 2: ...ole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also be on o...

Страница 3: ...15 Safety and Codes 15 Arrangements 15 Integral to an Allen Bradley MV Controller 15 OEM 16 Control Power Fuse 18 Grounding 19 Connections 19 Control Power 20 Status Relays 20 Interface Connections 21...

Страница 4: ...EN P March 2015 Table of Contents Chapter5 MonitoringandTroubleshooting Introduction 33 Module Status 33 Contactor Status 34 Chapter6 SpareParts Spare Parts List 39 Optional Equipment 39 AppendixA Con...

Страница 5: ...of Changes This manual contains new and updated information New and Updated Information This table contains the changes made to this revision Topic Page Attention Table added for TDUV feature limitat...

Страница 6: ...6 Rockwell Automation Publication 1503 UM053C EN P March 2015 Summary of Changes Notes...

Страница 7: ...ing medium voltage vacuum contactors used in motor starter and feeder applications An IntelliVAC control module may also be provided as a loose OEM component for use with a Bulletin 1502 contactor by...

Страница 8: ...2 400 A only eliminates mechanical compensation required for altitudes above 1000 meters Bulletin 1502 800 A contactors include a user friendly mechanical altitude adjustment External Capacitor option...

Страница 9: ...il that is economized electronically The second is used to control mechanically latched vacuum contactors no longer available Series B There is one version of IntelliVAC to control electrically held a...

Страница 10: ...s configured using DIP switches located within the enclosure front side See Chapter 3 for information Bulletin 1500 1900 controllers are shipped with IntelliVAC preconfigured for the required applicat...

Страница 11: ...Trip Mechanical Latch 400 70 Command Inputs 1 2 AC 70 240V rms DC 70 250V Maximum on state current for open or close command 11mAAC 276V AC 60 Hz TA 60 C 2 4mADC 276V DC TA 60 C Minimum on state curre...

Страница 12: ...lution Pollution level II as defined by UL 840 and IEC 60664 1 Humidity 95 non condensing Shock Operational 15 g peak 11 ms Vibration operational 10 57 Hz 0 015 inch displacement peak to peak 57 150 H...

Страница 13: ...important storage requirements if you are not installing your controller immediately after receiving it Store the controller in a clean dry dust free environment Storage temperature should be maintain...

Страница 14: ...14 Rockwell Automation Publication 1503 UM053C EN P March 2015 Chapter 2 Receiving andStorage Notes...

Страница 15: ...ent damage may result if ESD control procedures are not followed If you are not familiar with static control procedures see applicable ESD protection handbooks ATTENTION An incorrectly applied or inst...

Страница 16: ...e ventilation provided around it See Figure 5 on page 17 for mounting the IntelliVAC It is recommended that a minimum of 38 1 mm 1 5 in of free air space be provided between the IntelliVAC and any sol...

Страница 17: ...3 Figure 5 Typical Mounting Configurations 38 1 1 50 38 1 1 50 6 4 0 25 38 1 1 50 38 1 1 50 6 4 0 25 Dimensions in mm in Minimum top clearance Minimum bottom clearance Additional Modules as required I...

Страница 18: ...lso protect the contactor coils in the event of a module malfunction The recommended fuses have been tested to ensure reliable protection of the module If the supply voltage is DC the module must be u...

Страница 19: ...lly Held vacuum contactor EH Mechanical Latch vacuum contactor ML Recommended Fuse minimum maximum 110 120V AC 400A EH TRM 2 TRM 3 2 800A EH TRM 2 TRM 6 25 400 800A ML TRM 2 TRM 3 2 220 240V AC 400A E...

Страница 20: ...2 N connection is intended to be the Neutral Return or side of the control power Status Relays Status relay connections are accessed with a four pole connector located at the bottom front portion of t...

Страница 21: ...Output to close coil of electrically held mechanical latch contactors 6 Close coil 7 Open Jog command 1 2 3 2 Ensure compatibility of IntelliVAC input ratings with those of circuit components activati...

Страница 22: ...rated during contact opening The impedance of these snubber circuits also allows leakage current to flow when the contacts are open The IntelliVAC input circuits have been designed such that typical o...

Страница 23: ...d high using a contact Momentarily opening this input will cause the IntelliVAC to open the contactor Maintaining the contact will provide a CLOSE command to IntelliVAC given that all permissives are...

Страница 24: ...command must be removed for a minimum of 4 seconds before being reapplied See Figure 11 on page 25 ATTENTION For Emergency Stop applications requiring removal of power a contact should be placed in t...

Страница 25: ...Close Contactor Status 15ms 200ms 90ms 120VAC 80ms 60ms 5ms 30ms 15ms Close Command to Micro Micro Output to close coil Close level of current toclose coils Contactor status relay output Module status...

Страница 26: ...ds must be at least 50 ms in duration See Figure 13 on page 26 for a typical mechanical latch control scheme Figure 13 Mechanical Latch Contactor Control IMPORTANT A mechanical latch contactor may be...

Страница 27: ...seconds of losing AC control power This time limit depends on voltage and capacitor size as shown in Table 7 If the elapsed time exceeds this limit the contactor cannot be tripped by IntelliVAC In th...

Страница 28: ...input is removed see Figure 15 on page 29 This method will bypass the standard six second motor restart delay for jogging purposes only Operations will be limited to two starts every twelve seconds M...

Страница 29: ...00 ms close sequence electrically held contactors only Time Delay Undervoltage The IntelliVAC can be configured to provide time delay undervoltage TDUV protection The feature is available to keep elec...

Страница 30: ...n persists beyond the set delay time the contactorwill be opened and an undervoltage fault or warning condition will occur see Chapter 5 Figure 16 TDUV Control Circuit ATTENTION TheTDUVfeaturehaslimit...

Страница 31: ...part number label see Table on page 32 Figure 17 DIP Switch and Connector Locations A 1503WC BMC IntelliVAC unit shipped separately from the factory will have a default configuration per Table 9 on pa...

Страница 32: ...ings see ContactorManual 1502 UM050 800 amp contactors are to be set for 1 1000m 001 DIP setting Power up Safety 1000 0 0 0 0 0 Enable 1 1000 0 0 1 1 Disable 1001 2000 0 1 0 2001 3000 0 1 1 4 5 Ext ca...

Страница 33: ...ation the status indicator will be Red flashing once indicating a Fault condition which will not allow the contactor to close If the module powers up properly and experiences an undervoltage condition...

Страница 34: ...for less severe issues The module states are summarized in Table 10 on page 35 and Table 11 on page 36 Contactor Status The Contactor Status is indicated with a yellow status indicator that is off unt...

Страница 35: ...n Fault Microcontroller Malfunction Red Open Red Open Fault Power Up with Invalid Dip Switch Configuration Red Flash 1 7 Open Off Open Fault UndervoltagewithaCLOSE CommandPresent 5 Red Open Off Open 1...

Страница 36: ...w Flashing Open Closed 11 Off Yellow 12 Open Closed 12 1 Warnings will be cleared when a change of input state occurs and the condition has been resolved 2 Faults require control power to be removed u...

Страница 37: ...en Red Open Warning UndervoltagewithaCLOSECommandPresent Yellow Flashing Open Closed 9 Off Yellow Open Closed 1 Warnings will be cleared when a change of input state occurs and the condition has been...

Страница 38: ...SeeTable 10 Table 12 Coildamagedorconnectionsareloose Repairandcyclecontrolpower Series C Auxiliary Contact Assembly improperly adjusted See Publication 1502 UM052 EN P or 1502 UM051 EN P AuxiliaryCo...

Страница 39: ...cal latch Series Cand D 1 1 The Series Letter is printed on the large label on the right hand side of the enclosure beside the part number 1503VC BMC4 Order 1503VC BMC4 IntelliVAC electrically held an...

Страница 40: ...40 Rockwell Automation Publication 1503 UM053C EN P March 2015 Chapter 6 Spare Parts Notes...

Страница 41: ...y require alternate drop out time settings The IntelliVAC module DIP switches are designed to provide the minimum drop out times shown see Chapter 4 Table 13 Typical Contactor Drop Out Time Settings I...

Страница 42: ...00E 1 240 2 x 250E 1 50 2 x 300E 1 75 2 x 350E 1 75 2 x 400E 1 100 2 x 450E 1 130 2 x 500E 1 240 2 x 600E 1 240 2 x 750E 1 1 2 x 900E 1 1 1 Fuse not suitable for use with contactor IMPORTANT The drop...

Страница 43: ...R 150 32R 240 7200 38R 1 75 48X 1 150 57X 1 200 2 x 18R 1 50 2 x 24R 1 130 2 x 32R 1 240 2 x 38R 1 1 2 x 48X 1 1 2 x 57X 1 1 10E 15E 20E 25E 30E 40E 50E 8250 65E 50 50 80E 100E 125E 150E 175E 200E 1 F...

Страница 44: ...44 Rockwell Automation Publication 1503 UM053C EN P March 2015 Appendix A Contactor Drop out Time Settings Notes...

Страница 45: ......

Страница 46: ...on Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs...

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