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Rockwell Automation Publication 440L-IN012A-EN-P - November 2017

3

GuardShield Type 4 and GuardShield Remote Teach

personnel are within the hazardous area. See the 

Examples of Range of 

Use on page 3

 for an illustration of the protective modes.

Depending on the application, mechanical protection devices can be 

required and the safety light curtain.

Proper Use

The GuardShield safety light curtain must be used only as defined in the 

Range of Uses of the Device on page 2

. It is only used by qualified 

personnel and only on the machine that’s installed and initialized by 

qualified personnel.
If the device is used for any other purposes or modified in any way, 

warranty claims against Allen-Bradley/Guardmaster become null and 

void.

General Protective Notes and Protective Measures

The national/international rules and regulations apply to the 

installation, use, and periodic technical inspections of the safety light 

curtain, in particular:

• Machine Directive 2006/42/EC
• Low Voltage Directive 2006/95/EC
• The work safety regulations/safety rules
• Other relevant health and safety regulations

Manufacturers and users of the machine with which the safety light 

curtain is used are responsible for obtaining and observing all applicable 

safety regulations and rules.

• The notices, in particular the test regulations of these 

installation instructions (for example, on use, mounting, 

installation, or integration into the existing machine controller) 

must be observed.

• Specialist personnel or specially qualified and authorized 

personnel conduct the tests and record/document the tests to 

be sure that they can be reconstructed and retraced at any time.

• The installation instructions must be made available to the user 

of the machine where the GuardShield safety light curtain is 

installed. The machine operator is to be instructed in the use of 

the device by specialist personnel and must be instructed to read 

the installation instructions.

Examples of Range of Use

The GuardShield safety light curtain operates as a proper protective 

device only if the following conditions are met:

• The control of the machine must be electrical.
• The controlled machine must be able to be stopped anywhere in 

the machines stroke or cycle.

• The transmitter and receiver must be mounted such that access 

to the hazard is only through the light curtain protective field.

• The restart button must be located outside the hazardous area. 

This location removes the possibility of operation by a person 

working inside the hazardous area.

• The statutory and local rules and regulations must be observed 

when installing and using the device.

Restart interlock is not available in GuardShield light curtains with 

ArmorBlock Guard I/O module connectivity.

Product Description

This section provides information on the special features and properties 

of the safety light curtain. It describes the structure and functions of the 

unit, in particular the different operating modes.

Special Features

• Start interlock
• Restart interlock
• Teachable fixed blanking
• One or two beam floating blanking
• External Device Monitoring (EDM)
• Machine test signal
• Beam coding

GuardShield Light Curtain Principle of Operation

The GuardShield safety light curtain consists of a non-matched pair of 

optic units, for instance, transmitter and receiver (see 

Figure 1 on 

page 4

) with the same protective height and resolution. The transmitter 

and receiver operate on +24V DC. The maximum distance between 

transmitter and receiver is referred to as the protective field width or 

range. The protective field height is the distance between the first and 

last beam in the device.
The transmitter emits sequential pulses of infrared light, which the 

GuardShield light curtain receives and processes. The first beam next to 

the status indicators synchronizes optically the timing of emission and 

reception of the infrared light pulses. This beam is referred to as the 

synchronization beam. Because the GuardShield light curtain 

transmitter and receiver are optically synchronized, no electrical 

connection is required between the transmitter and receiver.
The GuardShield light curtain receiver has two safety outputs, Output 

Signal Switching Devices (OSSDs) and one nonsafety auxiliary output. 

When the GuardShield light curtain transmitter and receiver are 

properly powered and aligned, all OSSDs are current so24V 

DC with a switching capacity of 500 mA. The two safety OSSDs are 

cross monitored and have short circuit protection. Interruption of the 

sensing field causes the receiver to switch the sourced current OFF 

(0V DC).

IMPORTANT

Observe the following items to be sure the proper and safe use 

of the GuardShield safety light curtain.

IMPORTANT

Additional measures can be necessary to be sure that the ESPE 

does not fail to danger when other forms of light radiation are 

present in a particular application. For instance, with cableless 

control devices on cranes, radiation from weld spatter, or 

effects from strobe lights use.

IMPORTANT

Read this section before mounting, installing, and 

commissioning the unit.

Содержание Allen-Bradley Guardmaster GuardShield Remote Teach

Страница 1: ...nt of operation and perimeter and access detection It is a self contained two box Type 4 electro sensitive protective equipment ESPE with DIP switch selectable operating modes The GuardShield light cu...

Страница 2: ...e is a Type 4 ESPE as defined by IEC 61496 1 and IEC 61496 2 Therefore it is allowed for use with controls In safety Cat 4 up to PLe in accordance with EN ISO 13849 1 SIL CL3 in accordance with EN 620...

Страница 3: ...ation removes the possibility of operation by a person working inside the hazardous area The statutory and local rules and regulations must be observed when installing and using the device Restart int...

Страница 4: ...segments The individual segments can have mixed resolutions for instance 14 mm and 30 mm 1 18 in as long as the pairs have the same protective heights and resolutions Cascade segments can be used as...

Страница 5: ...eration is through DIP switch setting in the GuardShield light curtain receiver see Table 37 on page 17 EDM is not available in the middle and end segments of a cascading GuardShield light curtain sys...

Страница 6: ...d activated FloatingBlanking The floating blanking mode of operation is activated through DIP switch settings that are located in the GuardShield light curtain receiver see Receiver Factory Settings o...

Страница 7: ...ing Blanking Symbol Description Beam not interrupted Beam interrupted Beamisactivated forFixedBlanking andnot interrupted Beamisactivated forFixedBlanking andinterrupted Case 1 2 3 4 5 6 7 8 Infrared...

Страница 8: ...ime that is measured at approximately the 90 position of the crankshaft rotation Resolution Protective Height Number of Beams ResponseTime w o Coding ResponseTime w Coding 14 0 55 160 6 3 16 20 ms 30...

Страница 9: ...object sensitivity of the safety light curtain Object sensitivity resolution is the smallest diameter object which is detected anywhere in the sensing field Example for US In a perpendicular safety l...

Страница 10: ...between sender and receiver Figure 12 Minimum Distance from Reflecting Surfaces Howto DeterminetheMinimumDistancefromtheReflecting Surfaces Determine the distance D m sender receiver Read the minimum...

Страница 11: ...L ALAT and mounting bracket 450L ALAT C is offered as an accessory for aligning the GuardShield light curtain without Integrated Laser Alignment see Laser Alignment Tool on page 35 AlignmentProceduref...

Страница 12: ...ective solution is to interconnect an additional light curtain in series to the vertical pair Select a Host or cascade pair of GuardShield safety light curtains with a protective height and resolution...

Страница 13: ...ry to use additional brackets see Figure 23 to mount the GuardShield light curtain at a proper safety distancefromthe machinery hazard Forapplications with shock and or vibrations also see Table 66 Fi...

Страница 14: ...Low Voltage Directives The grounded conductor of the power supply device must be connected to a grounded conductor PE The maximum deviation of the voltage levels is 24V DC 20 EDMConnection See Relay...

Страница 15: ...ter Brown 1 24V DC White 2 No Connection Blue 3 0VDC Black 4 MachineTestSignal Receiver Connection Face View of Female DC Micro Color PinNo Signal Receiver White 1 Auxiliary Output Brown 2 24V DC Gree...

Страница 16: ...le IMPORTANT IfMPCE EDMisactivated intheGuardShieldlightcurtain the application requires asafety contactor If MPCE EDMis not used K1 K2 can bestandardcontactors M 24V DC 24V Ground SENDER OSSD 1 OSSD...

Страница 17: ...ton Switch Switch Function Default Setting Description 1 Mode Activation Combination activates oneofthe followingmodes Guardonly startinterlock restart interlock ON Guard Only see Table 39 on page17 2...

Страница 18: ...tep 2 Selectthe desiredDIPswitch setting Step 3 Press and hold theTeach button Theyellow status indicator startsflashing at 10 Hz 10x per second RX Blanking indicator TX Emitting indicator Step 4 Afte...

Страница 19: ...set mode in start orrestart interlock aligned 5 Fixed blankingmode aligned not ininterlock 6 FloatingorFloating Fixed Blanking mode aligned not in interlock 7 Transmitter testinputactive pin 4 8 Inter...

Страница 20: ...llowinginspection Improperinspectioncanlead to serious or even deadly injury 1 Approach to hazardous machineparts mustonly bepossiblethrough passagethrough the protectivefield ofGuardShieldlight curta...

Страница 21: ...XX M or4K R 02 M representedManchester NH replacedby 4KforMonterrey Mexico J 2004 K 2005 L 2006 M 2007 N 2008 P 2009 R 2010 S 2011 T 2010 U 2013 V 2014 W 2015 Y 2016 Z 2017 Rockwell Automation Inc 12...

Страница 22: ...ON state OSSDOFF state Blanking Alignment Interlock Constant ON whenOSSDis in ON state greenindicator Constant ON whenOSSDis in OFF state redindicator Lights upatinterruptionofprotective fieldor if f...

Страница 23: ...itter Receiver Resolution mm in No of Beams Protective Heights mm in PairWeight kg lb Finger Resolution 440L P4JL0320YD 440L T4JL0320YD 440L R4JL0320YD 14 0 55 32 320 12 59 5 17 2 35 440L P4JL0480YD 4...

Страница 24: ...35 440L C4J0480YD 440L G4J0480YD 440L F4J0480YD 14 0 55 48 480 18 89 6 59 2 99 440L C4J0640YD 440L G4J0640YD 440L F4J0640YD 14 0 55 64 640 25 19 7 99 3 62 440L C4J0800YD 440L G4J0800YD 440L F4J0800YD...

Страница 25: ...8 80 1600 62 99 19 28 8 75 Sensor Pair Transmitter Receiver Resolution mm in No of Beams Protective Heights mm in Pair Weight kg lbs Finger Resolution 440L C4JL0320YA 440L G4JL0320YA 440L F4JL0320YA 1...

Страница 26: ...ransmitter R Receiver Standard C Host Pair G Host Transmitter F Host Receiver Cascading Bulletin Number 0160 Protective Height 0320 0480 0960 1440 0640 1120 1600 0800 1280 1760 R Remote Teach Pigtail...

Страница 27: ...28 5 632 1 5 24 9 0 06 440L 4 0640Y 640 0 5 25 2 0 02 756 29 8 792 1 5 31 2 0 06 440L 4 0800Y 800 0 6 31 5 0 02 916 36 1 952 1 5 37 5 0 06 440L 4 0960Y 960 0 6 37 8 0 02 1076 42 4 1112 1 5 43 8 0 06...

Страница 28: ...9 686 26 6 712 28 0 440L 1 4 2 L0640Y 3 640 25 2 836 32 9 872 34 3 440L 1 4 2 L0800Y 3 800 31 5 996 39 2 103 4 1 440L 1 4 2 L0960Y 3 960 37 8 1156 45 5 119 4 7 440L 1 4 2 L1120Y 3 1120 44 1 1316 51 8...

Страница 29: ...supplied with each GuardShield Remote Teach light curtain receiver The GuardShield Remote Teach Box light curtain system consists of Remote teach key selector switch box with mounting plate and two k...

Страница 30: ...vation and configuration of a monitored fixed blanked area within the GuardShield light curtain protective height Make any additional DIP switch settings now RemoteTeachProcedure 1 Position object in...

Страница 31: ...stem 1600 mm 63 in protectiveheight 30 mm 1 18 in resolution 440L S4K1760YR GuardShield RemoteTeachlight curtain system 1760 mm 69 3 in protectiveheight 30 mm 1 18 in resolution Catalog Number Descrip...

Страница 32: ...GWS0800 440L AGWS0960 440L AGWS1120 440L AGWS1280 440L AGWS1440 440L AGWS1600 440L AGWS1760 GuardShield light curtainTest Rod 14 mm 450L AT 14 GuardShield light curtainTest Rod 30 mm 450L AT 30 GuardS...

Страница 33: ...0 mm 70 86 in 15 m 49 21 ft 1896 1840 1872 1940 8 x 13 50 1 96 73 2 87 A Ls L B A A Section A A 120 114 4 48 13 3 5 24 35 1 37 54 2 12 44 4 1 74 75 2 95 2 5 0 09 6 5 0 25 4 5 0 17 10 5 0 41 Model No S...

Страница 34: ...40L P2K 0480YD 440L P4A2500YD 440L AM0750600 440L AM1250600 440L P4 0640Y 440L P2K 0640YD 440L AM0750750 440L AM1250750 440L P4 0800Y 440L P2K 0800YD 440L AM0750900 440L AM1250900 440L P4 0960Y 440L P...

Страница 35: ...GuardShield light curtain transmitter host patchcord has 4 pin DC micro over molded quick disconnect connectors that are offered in lengths of 0 3 m 0 98 ft 1 m 3 28 ft and 2 m 6 56 ft The GuardShiel...

Страница 36: ...CDM 1 5 pin M12 patchcord 1 3 28 5 6 7 8 4 3 1 2 889D F5ACDM 2 5 pin M12 patchcord 2 6 56 889D F5ACDM 5 5 pin M12 patchcord 5 16 4 889D F5ACDM 10 5 pin M12 patchcord 10 32 81 IMPORTANT Transmitter and...

Страница 37: ...o and including SIL cl3 in accordance with EN 61508 and EN 62061 Performance Level e and Category 4 in accordance with ISO 13849 1 ESPE Type 4 safety light curtain in accordance with EN IEC 61496 Comp...

Страница 38: ...38 Rockwell Automation Publication 440L IN012A EN P November 2017 GuardShieldType 4and GuardShield RemoteTeach Notes...

Страница 39: ...Rockwell Automation Publication 440L IN012A EN P November 2017 39 GuardShieldType 4andGuardShield RemoteTeach Notes...

Страница 40: ...ent complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical Support Center KnowledgebaseArticles How toVideos FAQs...

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