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Rockford Systems, LLC

Call: 1-800-922-7533  

14

SECTION 2—INSTALLATION OF COMPONENTS

Adjustable Stroke Detect-A-Finger

®

 Drop-Probe Device

Installation Considerations

PIPING

1.   An air lockout valve must be installed in the air line usually just before the filter-regulator-lubricator assembly to meet OSHA 29 CFR 

1910.147 Lockout/tagout requirements.

2.   From the lockout valve, connect at the In threaded opening of the filter-regulator. Try to maintain an appropriate pipe size throughout for 

proper air flow. Connect the piping to the ports using teflon tape on the male threads only. Do not allow tape to enter the interior of the 
filter-regulator-lubricator, valve, or air cylinder. Before applying air pressure, make sure the filter and regulator bowls are at least hand 
tight.

3.  Most approved pipe or hose can be used on the machine. Make sure the size is consistent throughout the system in order to avoid  
 

restriction. Keep air runs as short as possible.

4.  See enclosed filter-regulator-lubricator (FRL) assembly Manual No. KSL-208 for additional details.

 All air components require clean air. Blow all lines clean of water, dirt, scale, etc., before making final connection. 
Drain water from filter bowl regularly. Should this bowl refill in a short period of time, it may indicate the need for a 
larger filter in the main air supply line or an air line dryer system. The air filter must be kept clean at all times. Never 
operate the machine unless the air filter is clean and water is drained.

CAUTION

WIRING

National Electrical Code and NFPA 79 practices are usually followed for wiring the control system, which includes color-coding and the use of numbered 
wire markers on

 

both ends of every wire

.

 Color-coding is black for power circuits, red for 120-V AC control circuits, white for current-carrying ground 

(commonly referred to as the neutral), and green for any equipment grounding conductor.

The size of wire depends on local ordinances. Number 14 stranded copper wire with an approved insulation is recommended. 

Do not use solid wire.

Rigid, Sealtite, or any tubular connection media that complies with local ordinance is satisfactory. Complete wiring diagrams are provided for connecting 
the control and components

.

Содержание Detect-A-Finger

Страница 1: ...om E Mail sales rockfordsystems com Manual No KSL 280 INSTALLATION MANUAL FOR ADJUSTABLE STROKE DETECT A FINGER DROP PROBE DEVICE IMPORTANT PLEASE REVIEW THIS ENTIRE PUBLICATIONBEFOREINSTALLING OPERATING OR MAINTAINING THIS DEVICE Danger Sign Control Box Drop Probe Assembly Sensing Probe PVC Insulator Block Aluminum Extrusion for Mounting ...

Страница 2: ... to all persons involved in machine operation If a language barrier or insufficient education would prevent a person from reading and understanding various literature available it should be translated read or interpreted to the person with assurance that it is understood Never place your hands or any part of your body in this machine Never operate this machine without proper eye face and body prot...

Страница 3: ...s Energy Lockout Tagout 4 OSHA s Publications a General Industry Safety and Health Regulations Part 1910 Code of Federal Regulations Subpart O b Concepts and Techniques of Machine Safeguarding OSHA 3067 Revised 1992 These publications can be acquired by contacting US Department of Labor Occupational Safety and Health Administration Washington DC 20210 OSHA s Act and Federal Regulations ANSI Safety...

Страница 4: ...2304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam 12304 0720 Electrical Controls for Mechanical Power Presses 12304 0624 Forging Hammer Dies Setup and Removal of 12304 0716 Forging Presses Mechanical 12304 0728 Gear Hobbing Machines 12304 0362 Handli...

Страница 5: ...or any reason Never operate this machine unless you feel you have been fully trained and have received and understand all operating instructions Make sure you know how the machine works and how it is controlled Never operate this machine until you test the machine with its guard or safety device before you start or restart production Do not begin operating the machine unless you are sure the safeg...

Страница 6: ...ed with bolts or rivets Reverse Side Never operate this machine unless danger signs are in place Accompanying this equipment is a 5 x 6 polyethylene danger sign Part No KSC 055 This sign MUST BE PERMANENTLY MOUNTED IN A PROMINENT LOCATION on the machine where this equipment is installed This sign must be in a LOCATION THAT IS EASILY VISIBLE to the operator setup person or other personnel who work ...

Страница 7: ...aired before the machine is used 4 Verify that the machine is in first class condition and operating properly shut off all power to the machine Padlock all electrical and pneumatic energy in the off position and do not actuate the machine again until the installation of all package components has been completed Lockout tagout energy isolation procedures must always be practiced and enforced Genera...

Страница 8: ...x 6 NEMA enclosure The control box should be mounted in a convenient location and should be mounted within two feet of the mini filter regulator assembly The area around the control box should be kept clear and be easily accessible for wiring and maintenance All electrical power and air supply to the machine must be off before mounting wiring or servicing the control box 4 Pole Safety Relay 24 V D...

Страница 9: ...Top of Stroke Magnetic Sensor Adjustable Down Stop Locking Collar 24 V DC Pneumatic Valve Air Tube Fittings PVC Insulator Block Bolt and Washers Space for Tubing Connectors Air Pressue Gauges INSTALLING THE MINI FILTER REGULATOR ASSEMBLY 1 Drill and tap holes on the machine where the mini filter regulator assembly is to be located within 2 feet of the control box Be careful when drilling holes int...

Страница 10: ... 3 While holding the drop probe box with the extrusion to the mounting spot on the machine angle the PVC insulator block towards the work surface Make sure the air cylinder rod is fully retracted up 4 Secure the drop probe box assembly to the machine as close to the work surface as possible NOTE The sensing probe will add additional height to the overall mounting dimensions If necessary the PVC in...

Страница 11: ...d connect this tube to the bottom air fitting of the air cylinder 7 Turn the main air supply valve off 8 Trim and connect the remaining air tube to the air fitting located on the electrical air valve 9 Tie off all wires and air tubes when finished so they do not come in contact with the adjustable down stop locking collar on the air cylinder 10 Disconnect the existing foot switch from the machine ...

Страница 12: ...ure may damage the operating linkage Make certain that the drive yoke and lock nut are located approximately halfway down on the threaded portion of the piston rod in order to provide up or down adjustment when necessary Attach one end of the flexible rubber hose from the dual solenoid air valve into the threaded inlet port on the air cylinder and tighten firmly Lbs Pull 75 PSI Bore Inches Stroke ...

Страница 13: ... 098 This 1 4 air lockout valve is usually attached to the inlet end of an FRL assembly This three way valve is operated with the manual movement of a slide that opens and closes the valve The valve can only be locked out when the slide is in the closed position Downstream air is automatically exhausted when the valve is locked out Air Lockout Valve Part No RCD 071 FOOT SWITCH If furnished See enc...

Страница 14: ...sembly Manual No KSL 208 for additional details All air components require clean air Blow all lines clean of water dirt scale etc before making final connection Drain water from filter bowl regularly Should this bowl refill in a short period of time it may indicate the need for a larger filter in the main air supply line or an air line dryer system The air filter must be kept clean at all times Ne...

Страница 15: ... air cylinder extends The machine should cycle at this time NOTE For welder applications the sensing probe should extend down to the preset stop position and then immediately return to top For riveter applications the sensing probe should extend down to the preset stop position and remain down through the entire machine cycle 5 Verify that all is functioning correctly and then adjust the air press...

Страница 16: ...ge on terminal 4 FTS NO on the P2 connector plug in reference to any terminal 9 12 or 14 on this same plug refer to electrical schematics The meter should read 0 DC volts If not remove electrical power to the machine and recheck the wiring connections on the foot switch limit switch contacts to the P2 connector plug The com terminal on the foot switch limit switch must be wired to terminal 3 on P2...

Страница 17: ... at the bottom of the stroke Verify that the down stop locking collar is completely down and resting against the top of the air cylinder The down stop locking collar must be down against the top of the air cylinder before the machine can cycle If the down stop locking collar is all the way down and touching the air cylinder the mini limit switch may need to be adjusted slightly Note This adjustmen...

Страница 18: ...100 20 Air Pressure Gauge Part No DAF974 Mini Air Regulator Part No DAF100 03 Limit Switch Mounting Bracket Part No DAF984 Mini Limit Switch Part No RYC 041 2 Pin Shunt Main Control Box Part Number Description CCM 037 3 Pin Power Plug CCM 058 20 Pin 10 Plug FTL 071 PC Board Complete RTY 026 Fuse 500ma RYC 041 2 Pin Shunt Drop Probe Assembly and Mini Air Filter Regulator Part Number Description DAF...

Страница 19: ...e sure the R M A Number is plainly identified on the outside of the shipping container Items Authorized To Return on R M A No Original Invoice No Date Part No Serial No Description Service Requested qFull Credit q25 Restocking qRepair Return qWarranty Replacement Reason for return describe in detail Return Materials Authorized by Date Part No Description Quantity Required For prices and delivery p...

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