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Rockford Systems, LLC

13

 

Call: 1-800-922-7533

SECTION 2—INSTALLATION OF COMPONENTS

Adjustable Stroke Detect-A-Finger

®

 Drop-Probe Device

FILTER-REGULATOR-LUBRICATOR (FRL) ASSEMBLY 

(If furnished—See enclosed manual KSL-208)

The filter cleans air that goes to the dual-solenoid air valve and air cylinder. The regulator and gauge are used to 
adjust air pressure. The lubricator keeps the dual-solenoid air valve and the air cylinder properly lubricated. The FRL 
assembly should be mounted in a convenient location on the machine, and if possible, it should be accessible from 
floor level. The lubricator should be filled with a good quality lubricant (see OEM’s specifications) to the level indicated 
by the maximum fill line on the transparent reservoir. 

Do not overfill.

Filter-Regulator-

Lubricator Assembly 

Part No. RCL-043

Never apply more than 145 psi.

It is recommended that a manual shut-off valve be installed in the main line ahead of the filter-
regulator-lubricator assembly and close to the machine for convenience and for locking out air.

AIR LOCKOUT VALVE (If furnished—See enclosed manual KSL-098)

This 1⁄4” air lockout valve is usually attached to the inlet end of an FRL assembly. This three-way valve is 
operated with the manual movement of a slide that opens and closes the valve. The valve can only be locked out 
when the slide is in the closed position. Downstream air is automatically exhausted when the valve is locked out.

Air Lockout Valve 
Part No. RCD-071

FOOT SWITCH (If furnished—See enclosed manual KSL-001)

To meet OSHA and ANSI safety requirements, a foot switch must be protected from unintentional 
operation. This foot switch pedal is protected on the top and both sides by the cast cover and 
the front is protected by the hinged flap. Always follow the wiring schematics for proper wiring 
connection and be sure to maintain the foot switch in first-class condition.

Foot Switch 

Part No. CTD-011

It is the responsibility of the employer (user) to always provide an appropriate 
guard and/or device to prevent bodily injury whenever a foot switch is used to 
initiate a machine cycle.

The guard and/or device must be properly installed, used, and maintained. The 
safeguard must prevent personnel from receiving bodily injuries.

The filter must be kept clean at all times. Never operate the machine unless the air filter is clean. 
The lubricator must not be filled while under pressure.

Содержание Detect-A-Finger

Страница 1: ...om E Mail sales rockfordsystems com Manual No KSL 280 INSTALLATION MANUAL FOR ADJUSTABLE STROKE DETECT A FINGER DROP PROBE DEVICE IMPORTANT PLEASE REVIEW THIS ENTIRE PUBLICATIONBEFOREINSTALLING OPERATING OR MAINTAINING THIS DEVICE Danger Sign Control Box Drop Probe Assembly Sensing Probe PVC Insulator Block Aluminum Extrusion for Mounting ...

Страница 2: ... to all persons involved in machine operation If a language barrier or insufficient education would prevent a person from reading and understanding various literature available it should be translated read or interpreted to the person with assurance that it is understood Never place your hands or any part of your body in this machine Never operate this machine without proper eye face and body prot...

Страница 3: ...s Energy Lockout Tagout 4 OSHA s Publications a General Industry Safety and Health Regulations Part 1910 Code of Federal Regulations Subpart O b Concepts and Techniques of Machine Safeguarding OSHA 3067 Revised 1992 These publications can be acquired by contacting US Department of Labor Occupational Safety and Health Administration Washington DC 20210 OSHA s Act and Federal Regulations ANSI Safety...

Страница 4: ...2304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam 12304 0720 Electrical Controls for Mechanical Power Presses 12304 0624 Forging Hammer Dies Setup and Removal of 12304 0716 Forging Presses Mechanical 12304 0728 Gear Hobbing Machines 12304 0362 Handli...

Страница 5: ...or any reason Never operate this machine unless you feel you have been fully trained and have received and understand all operating instructions Make sure you know how the machine works and how it is controlled Never operate this machine until you test the machine with its guard or safety device before you start or restart production Do not begin operating the machine unless you are sure the safeg...

Страница 6: ...ed with bolts or rivets Reverse Side Never operate this machine unless danger signs are in place Accompanying this equipment is a 5 x 6 polyethylene danger sign Part No KSC 055 This sign MUST BE PERMANENTLY MOUNTED IN A PROMINENT LOCATION on the machine where this equipment is installed This sign must be in a LOCATION THAT IS EASILY VISIBLE to the operator setup person or other personnel who work ...

Страница 7: ...aired before the machine is used 4 Verify that the machine is in first class condition and operating properly shut off all power to the machine Padlock all electrical and pneumatic energy in the off position and do not actuate the machine again until the installation of all package components has been completed Lockout tagout energy isolation procedures must always be practiced and enforced Genera...

Страница 8: ...x 6 NEMA enclosure The control box should be mounted in a convenient location and should be mounted within two feet of the mini filter regulator assembly The area around the control box should be kept clear and be easily accessible for wiring and maintenance All electrical power and air supply to the machine must be off before mounting wiring or servicing the control box 4 Pole Safety Relay 24 V D...

Страница 9: ...Top of Stroke Magnetic Sensor Adjustable Down Stop Locking Collar 24 V DC Pneumatic Valve Air Tube Fittings PVC Insulator Block Bolt and Washers Space for Tubing Connectors Air Pressue Gauges INSTALLING THE MINI FILTER REGULATOR ASSEMBLY 1 Drill and tap holes on the machine where the mini filter regulator assembly is to be located within 2 feet of the control box Be careful when drilling holes int...

Страница 10: ... 3 While holding the drop probe box with the extrusion to the mounting spot on the machine angle the PVC insulator block towards the work surface Make sure the air cylinder rod is fully retracted up 4 Secure the drop probe box assembly to the machine as close to the work surface as possible NOTE The sensing probe will add additional height to the overall mounting dimensions If necessary the PVC in...

Страница 11: ...d connect this tube to the bottom air fitting of the air cylinder 7 Turn the main air supply valve off 8 Trim and connect the remaining air tube to the air fitting located on the electrical air valve 9 Tie off all wires and air tubes when finished so they do not come in contact with the adjustable down stop locking collar on the air cylinder 10 Disconnect the existing foot switch from the machine ...

Страница 12: ...ure may damage the operating linkage Make certain that the drive yoke and lock nut are located approximately halfway down on the threaded portion of the piston rod in order to provide up or down adjustment when necessary Attach one end of the flexible rubber hose from the dual solenoid air valve into the threaded inlet port on the air cylinder and tighten firmly Lbs Pull 75 PSI Bore Inches Stroke ...

Страница 13: ... 098 This 1 4 air lockout valve is usually attached to the inlet end of an FRL assembly This three way valve is operated with the manual movement of a slide that opens and closes the valve The valve can only be locked out when the slide is in the closed position Downstream air is automatically exhausted when the valve is locked out Air Lockout Valve Part No RCD 071 FOOT SWITCH If furnished See enc...

Страница 14: ...sembly Manual No KSL 208 for additional details All air components require clean air Blow all lines clean of water dirt scale etc before making final connection Drain water from filter bowl regularly Should this bowl refill in a short period of time it may indicate the need for a larger filter in the main air supply line or an air line dryer system The air filter must be kept clean at all times Ne...

Страница 15: ... air cylinder extends The machine should cycle at this time NOTE For welder applications the sensing probe should extend down to the preset stop position and then immediately return to top For riveter applications the sensing probe should extend down to the preset stop position and remain down through the entire machine cycle 5 Verify that all is functioning correctly and then adjust the air press...

Страница 16: ...ge on terminal 4 FTS NO on the P2 connector plug in reference to any terminal 9 12 or 14 on this same plug refer to electrical schematics The meter should read 0 DC volts If not remove electrical power to the machine and recheck the wiring connections on the foot switch limit switch contacts to the P2 connector plug The com terminal on the foot switch limit switch must be wired to terminal 3 on P2...

Страница 17: ... at the bottom of the stroke Verify that the down stop locking collar is completely down and resting against the top of the air cylinder The down stop locking collar must be down against the top of the air cylinder before the machine can cycle If the down stop locking collar is all the way down and touching the air cylinder the mini limit switch may need to be adjusted slightly Note This adjustmen...

Страница 18: ...100 20 Air Pressure Gauge Part No DAF974 Mini Air Regulator Part No DAF100 03 Limit Switch Mounting Bracket Part No DAF984 Mini Limit Switch Part No RYC 041 2 Pin Shunt Main Control Box Part Number Description CCM 037 3 Pin Power Plug CCM 058 20 Pin 10 Plug FTL 071 PC Board Complete RTY 026 Fuse 500ma RYC 041 2 Pin Shunt Drop Probe Assembly and Mini Air Filter Regulator Part Number Description DAF...

Страница 19: ...e sure the R M A Number is plainly identified on the outside of the shipping container Items Authorized To Return on R M A No Original Invoice No Date Part No Serial No Description Service Requested qFull Credit q25 Restocking qRepair Return qWarranty Replacement Reason for return describe in detail Return Materials Authorized by Date Part No Description Quantity Required For prices and delivery p...

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