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SECTION 2—INSTALLATION OF COMPONENTS

Detect-A-Finger

®

 Drop Probe Device-Welder

Rockford Systems, LLC

12

 

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Air lockout valve

(If furnished—See enclosed manual KSL-098)

An air lockout valve is usually attached to the inlet end of a filter-regulator-lubricator assembly. 

This three-way valve is operated with the manual movement of a slide that opens and closes the 

valve. The valve can only be locked out when the slide is in the closed position. Downstream air 

is automatically exhausted when the valve is locked out.

Air Lockout Valve

Foot Switch (If furnished—See enclosed manual KSL-001)

To meet OSHA and ANSI safety requirements, a foot switch must be protected 

from unintentional operation. This foot switch pedal is protected on the top and 

both sides by the cast cover and the front is protected by the hinged flap. Always 

follow the wiring schematics for proper wiring connection and be sure to maintain 

the foot switch in first-class condition.

Foot Switch 

Part No. CTD-011

It is the responsibility of the employer (user) to always provide an 

appropriate guard and/or device to prevent bodily injury whenever a 

foot switch is used to initiate a machine cycle.

The  guard  and/or  device  must  be  properly  installed,  used,  and 

maintained. The safeguard must prevent personnel from receiving 

bodily injuries.

Other Components That May Be Required

Main Power Disconnect Switch

A main power disconnect switch may have been supplied in the package shipment. This switch is designed to 

disconnect the primary voltage to the machine and lock it out. Refer to the enclosed wiring schematics for proper wiring 

of this switch.
OSHA regulation 1910.217 (b)(8), ANSI standards B11.1 and B11.3 require that

A main power disconnect switch capable of being locked in the off position shall be provided with every control system.
If the machine already has a main power disconnect switch, it must be checked for the locking off and lockout feature. 

Some switches use construction which can be easily altered mechanically to comply with this requirement. If this is 

not possible, or an electrical disconnect switch is not provided, then you must obtain and install a proper disconnect 

switch. Please contact Rockford Systems, LLC if a disconnect switch is needed.

Transformer—Part No. RSF-021

An enclosed transformer—Part No. RSF-021—may have been supplied with this shipment. This enclosed transformer 

is a 100-VA, 230/460-V primary and a 115-V fused secondary unit. The fuse is 1 A, 230 V and it is accessible from the 

outside of the transformer housing.

Содержание DETECT-A-FINGER RKC-500 Series

Страница 1: ...rockfordsystems com E Mail sales rockfordsystems com Instruction Manual No KSL 022 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RESISTANCE TYPE SPOT WELDERS IMPORTANT PLEASE REVIEW TH...

Страница 2: ...rmation and material contained in catalogs and instruction manuals to all persons involved in machine operation If a language barrier or insufficient education would prevent a person from reading and...

Страница 3: ...ing Machinery 01 1 Woodworking Machinery These standards can be purchased by contacting ANSI American National Standards Institute 25 West 43rd Street New York New York 10036 Phone 212 642 4900 www an...

Страница 4: ...uals are written by various committees including the Power Press Forging and Fabricating Executive Committee Copies of the following publications are available from their library Power Press Safety Ma...

Страница 5: ...ccessible and visible to the operator A hole in the corner of this precautions sign is provided for attaching purposes Additional copies of these precautions are available Please call write fax or use...

Страница 6: ...atim from the CFR Code of Federal Regulations and contains all relevant sections of the OSHA standards concerning power presses with which an employer user must comply The enclosed equipment must be i...

Страница 7: ...this type of machinery For additional safety the control relay in the control unit when properly wired into the machine system will prevent cycling of the machine accidentally or intentionally This c...

Страница 8: ...ll hazards All applicable sections of OSHA Section 1910 212 must be complied with on all machines where this equipment is installed The Detect A Finger controls are applicable on most types of resista...

Страница 9: ...2 high by 41 2 deep and consists of a through the door fuse holder relay terminal strips transformer and PC board assembly Mount the control box in a convenient location the area around the control bo...

Страница 10: ...r is removed The DC voltage for the rotary solenoid is obtained from a full wave bridge rectifier The drop rod is guided in nylon bearings for long life and smooth operation The limit switch actuates...

Страница 11: ...energizing of the control valve when an operator s finger or other part of the body is within the hazardous area The bottom of the drop rod in its full down position should barely clear the workpiece...

Страница 12: ...ine cycle The guard and or device must be properly installed used and maintained The safeguard must prevent personnel from receiving bodily injuries Other Components That May Be Required Main Power Di...

Страница 13: ...es When mounting the cylinder be sure it is secured in such a manner that it will not vibrate loose bind or rub on some other part of the machine zThe assembly consists of the cylinder two mounting fe...

Страница 14: ...the rubber hose provided for the connection between the solenoid valve and the air cylinder It provides the necessary flexibility size and length for proper exhaust of cylinder air all of which are r...

Страница 15: ...maintained Fill the lubricator with a good quality lubricant see OEM s specifications to the level indicated by the maximum fill line on the transparent reservoir Do not overfill When the machine is c...

Страница 16: ...the use of numbered wire markers on both ends of every wire The size of wire depends on local ordinance number 14 stranded copper wire with an approved insulation is recommended DO NOT USE SOLID WIRE...

Страница 17: ...Terminal 3 W Terminal 4 W with foot switch depressed Terminal BR W with foot switch depressed and sensing probe held up Terminal R W with foot switch depressed Disconnect FS1 and 2 from Terminals 5 a...

Страница 18: ...ing means the bridge rectifier is defective and must be replaced Transformer Primary 20 Ohms approx Secondary 2 Ohms approx Rotary Solenoid Resistance 7 72 Ohms AC solenoid air valves of the type usua...

Страница 19: ...art No Description RFT 017 Relay RSC 327 Transformer RTY 003 Fuse 1 Amp FTL 020 PC Board REPLACEMENT PARTS FOR SENSING PROBE ASSEMBLY RKC 502 Part No Description CMF 108 Rotary Solenoid FKC 101 Spring...

Страница 20: ...By Date ORDER FORM FOR SIGNS AND LITERATURE For prices and delivery please use address phone or fax number listed on the front cover of this manual Your Signature Date Company Address City State Zip...

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