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Maintenance 

Installation, use and maintenance manual – Gitié ARAY 

39

7

 

Signals in normal operation

 

During normal operation, water temperature values alter-

nate on the display: output, input and the difference be-

tween the two.

 

Signals in the event of fault

In the event of fault the display blinks indicating an operational 

code (first letter on the display: "E" = error, or "U" = warning).

The display rotates after the values of the outlet water tempera-

ture, the inlet and the difference between them.

If multiple events are active, they are shown in sequence, or-

dered by increasing code number.

If warning or error events are active, the left green symbol, 

shown together with water temperature data, blinks.

If it is a permanent error or warning the appliance stops.

(Table 8.1 

p. 40 and Table 8.2 p. 42).

7.5 

 

 RESTARTING A LOCKED-DOWN UNIT

 

Fault signals on the display

In the event of locked-down appliance, an operational code 

flashes on the display (first green figure on the left, letter "U" = 

warning or "E" = error).

 

To restart the appliance you must know and perform the 

procedure concerning the issue signalled and identified by 

the code (Paragraph 8.1 

p. 40).

 

Only act if you are familiar with the issue and with the pro-

cedure (technical expertise and professional qualifications 

might be required).

 

If you do not know the code, the problem, or the procedure, 

or you do not have sufficient skills, and in any case of doubt, 

contact the TAC.

 

Locked-down appliance

An external intervention (reset or repair) is required due to an 

appliance fault or problem with the system.

 

A reset may be enough for a temporary and provisional fault.

 

For a fault or breakdown, alert the maintenance technician 

or TAC.

 

Reset

There are two options for resetting a fault:

(1) If the appliance is connected to a DDC you may act through 

the control device, as described in the relevant manual.

(2) You may act directly from the board as described below (if 

the appliance is controlled with external enable, this is the only 

option).

How to perform reset from the S61 and AY10 boards

To perform the reset directly from the board:

1.  Access Menu 2 under Parameter "_20", (for AY00-120 

units) or Parameter "__0" (for GAHP-AR units) to re-

set flame lock-out (Error E_12), or Parameter "_21" (for 

AY00-120 units) or "__1" (for GAHP-AR units) for any 

other generic reset, turning and pressing the knob; 

"2._20"/"2.__21" or "2.__0"/"2.__1" must be displayed 

(procedure Paragraph 5.2 

p. 35).

2.  Press the knob to display the flashing reset request (e.g. 

"reS1" to reset flame block).

3.  Press the knob again (the second time) to perform the 

reset; the reset request stops flashing, then "2._XX" is dis-

played again (e.g. "2._20"). The reset operation has been 

performed.

4.  Exit menu 2 and the menu list, by selecting and pressing 

letter "E" twice, and go back to the normal display of de-

tected temperature data.

7.6 

 

 PERIODS OF INACTIVITY

Avoid emptying the installation

Emptying the system may cause damage due to corro-

sion of the water pipes.

Deactivate the system in winter

Should you intend to stop the appliance in the winter 

season, ensure at least one of the following conditions:

1.  antifreeze function active (Paragraph 3.5 p. 26)

2.  sufficient anti-icing glycol (Paragraph 3.6 p. 27)

 

Prolonged periods of inactivity

 

Should you foresee to leave the appliance inactive for a long 

period of time, disconnect it from the electrical and gas 

mains. These operations must be performed by qualified 

personnel.

How to deactivate the appliance for long periods of 

time

1.   Switch the appliance off (Paragraph 6.2 p. 36).

2.  Only when the appliance is completely off, power it off 

with the main switch/disconnector switch (Detail GS in 

Figure 4.2 

p. 31).

3.  Close the gas valve.

4.  If necessary, add water with glycol (if the appliance is 

disconnected from the power and gas mains, the active 

anti-icing protection is missing, Paragraph 3.5 

p. 26).

How to reactivate the appliance after long periods of 

inactivity

Before reactivating the appliance, the operator/mainte-

nance technician of the system must first of all:

 

„

Check whether any maintenance operations are re-

quired (contact the TAC; see Paragraphs 7.2 

p.  37 and 

7.3 

p. 38).

 

„

Check content and quality of the water in the system, and 

if necessary top it up (Paragraphs 3.8 

p.  28, 3.7  p.  27 

and 3.6 

p. 27).

 

„

Ensure the flue gas exhaust duct is not obstructed, and 

that the condensate drain is clean.

After completing the above checks:

1.  Open the gas valve and ensure there are no leaks; should 

gas smell be noticed, close the gas valve again, do not 

switch any electrical devices on and request intervention 

by qualified personnel.

2.  Power on with the main power supply switch (GS, Figure 

4.2 

p. 31).

3.  Switch on the appliance by means of the provided 

control device (DDC or external request, Paragraph 

4.4 

p. 31).

Содержание GAHP-AR S

Страница 1: ...Giti ARAY with absorption heat pump and gas condensing boiler Integrated package for outdoor installation Installation use and maintenance manual...

Страница 2: ...tered trademarks contained within this publication are not affected With the aim of continuously improving the quality of its products Robur S p A reserves the right to modify the data and contents of...

Страница 3: ...stem water quality p 27 3 8 System filling p 28 3 9 Fuel gas supply p 28 3 10 GAHP AR unit combustion products exhaust p 29 3 11 AY00 120 unit combustion products exhaust p 29 3 12 Possible flue p 29...

Страница 4: ...omponents such as third party generators adjustment valves circulators probes Thermal generator equipment e g boiler heat pump etc for heat production for heating and or DHW GUE Gas Utilization Effici...

Страница 5: ...es in contact with the skin In the event of coolant leak keep away and disconnect the power and gas supply only if it is possible to do so with no danger Ask for TAC intervention Electrocution hazard...

Страница 6: ...70 kW EN 378 Refrigerating systems and heat pumps EN 483 Type C boilers of nominal heat input not exceeding 70 kW EN 15502 Gas fired central heating boilers Other applicable provisions and standards...

Страница 7: ...s valve Antifreeze functions for hydraulic circuit 1 1 2 AY00 120 Unit features Operation The AY00 120 unit is a high efficiency condensing boiler suitable for supply hot water up to 80 C The applianc...

Страница 8: ...Features and technical data 8 1 1 2 DIMENSIONS Figure 1 1 Size Standard ventilation Figure 1 2 Dimensions silenced fan...

Страница 9: ...g 1 1 2 F B Inlet water fitting 1 1 2 F C Boiler condensate drain AY00 120 G Gas fitting 3 4 M Figure 1 4 Service plate 4 pipe group base version and KIT 4 C1 Detail of water gas fittings A AY Water o...

Страница 10: ...ents front view 1 Fan silenced version 2 Tapping point for flue analisys 3 Gas valve 4 Combustion air hose 5 Combustion blower 6 Ignition transformer 7 Oil pump 8 Water delivery fitting 1 1 4 F 9 Wate...

Страница 11: ...11 1 Figure 1 6 Version components 1 BASE version 2 independent circuits without circulating pumps 2 Kit 4 C1 2 independent circuits with onboard circulating pumps 3 Kit 2 C0 single circuit with two 2...

Страница 12: ...Features and technical data 12 1 Figure 1 7 Internal components left side view 1 80mm flue gas exhaust 2 PT1000 flue exhaust temperature probe 3 Flame sensor ignition electrodes 4 Electrical panel...

Страница 13: ...i ARAY 13 1 Figure 1 8 Internal components right side view 1 TG generator temperature probe 2 Safety valve 3 Flow switch 4 Flow temperature probe 5 Limit thermostat 6 Defrosting valve 7 Return tempera...

Страница 14: ...V Gas solenoid valve TL Generator limit thermostat FL Water flow switch VD Defrosting valve FAN Fan C Condenser C2 Fan condenser PSW Air pressure switch THMF Outlet water temperature probe THRF Inlet...

Страница 15: ...combustion unit limit thermostat appliance internal circuit TF exhausted gas thermostat PD differential water pressure switch appliance internal circuit A2 differential water pressure switch system c...

Страница 16: ...tronic boards TER Package power supply terminal box J2 J10 Control jumpers of system water pumps closed Figure 1 12 Giti package wiring diagram with KIT 2 C0 MOD 0 GAHP or ACF unit MOD 1 AY00 120 unit...

Страница 17: ...nal box J2 J10 Control jumpers of system water pumps closed MA Terminal block PM0 PM1 System water pumps A Position of pumps flow rate adjustment screw Figure 1 14 CAN connection between AY10 board an...

Страница 18: ...emperature probe input TA Ambient air temperature probe input TG Generator temperature probe input TA1 Evaporator output temperature probe input TA2 Not used SRT1 Oil pump rotation sensor input SRT2 N...

Страница 19: ...motor power supply J4 Controller power supply FS1 Defrosting valve N O contact AY00 120 Unit electronic boards S70 AY10 In the electrical panel on the AY00 120 unit there are AY10 electronic board Fi...

Страница 20: ...rk if it is connected to a control de vice selected from 1 pre configured DDC control 2 external enables 1 6 1 Adjustment system 1 with pre configured DDC control The main functions are Adjustment and...

Страница 21: ...ternal air temper ature maximum C 45 minimum C 0 Water flow rate maximum l h 3500 nominal l h 2900 minimum l h 2500 Pressure loss at nominal flow rate version 4 C0 GAHP bar 0 31 0 31 version 2 C0 bar...

Страница 22: ...mum C 60 nominal C 50 Hot water return temperature maximum C 50 minimum temperature in continuous operation C 30 2 Operation in cooling mode Unitary cooling power Outdoor temperature Delivery tem pera...

Страница 23: ...ondensate l h 5 5 Flue gas exhaust diameter mm 80 residual head Pa 100 type of installation B32P B33 B35P C13 C33 C34 C53 C63 C83 1 Relative to NCV net calorific value 2 TRANSPORT AND POSITIONING 2 1...

Страница 24: ...openings or air intakes of buildings and must com ply with environmental regulations Do not install near the exhaust of flues chimneys or hot polluted air In order to work correctly the appliance nee...

Страница 25: ...3 HYDRAULIC CONNECTIONS 4 pipe version hydraulic connections on the right at the bottom connection plate Figure 1 4 p 9 A out 1 1 4 F WATER OUTLET AY00 120 m AY00 120 delivery to the system B in 1 1 4...

Страница 26: ...7 Outdoor temperature probe 18 Outdoor water pump boiler primary circuit 19 Outdoor water pump GAHP primary circuit A Gas connection B Conditioning and heating system C Water mains D DHW 15 12 9 10 16...

Страница 27: ...on its Table 3 1 Technical data for filling the hydraulic circuit Glycol Water glycol mixture freezing temper ature Percentage of increase in pressure drops Loss of efficiency of unit 10 3 C 15 5 C 6...

Страница 28: ...nd con sequently insufficient gas pressure for the appliance Supply gas pressure This appliance is equipped for a maximum gas supply pressure of 50 mbar The appliance s gas supply pressure both static...

Страница 29: ...the front panel N 3 11 AY00 120 UNIT COMBUSTION PRODUCTS EXHAUST Compliance with standards The appliance is approved for connection to a combus tion products exhaust duct for the types shown in Table...

Страница 30: ...ter e g bath rooms washing machines dish washers basic and neu tralising 3 14 DEFROSTING WATER DRAINAGE Defrosting In winter frost may form on the finned coil and the appli ance performs defrosting cy...

Страница 31: ...ne 3 Provide the earth lead in wire longer than live ones last to be torn in the event of accidental pulling Figure 4 2 Power supply connection TER Terminal block L Phase N Neutral Components NOT SUPP...

Страница 32: ...H5 S70 AY10 electronic boards J1 Jumpers CAN BUS on AY10 board J21 Jumper CAN BUS in board DDC A Terminal node connection 3 wires J21 jumpers closed B Intermediate node connection 3 wires J1 jumpers o...

Страница 33: ...be controlled at constant flow 4 pipe versions Figure 4 7 System pump connection diagram Giti package BASE version P 700 W SCH1 Controller S61 SCH5 S70 AY10 electronic boards MA unit terminal block J...

Страница 34: ...with the appliance s rating plate data Appliance correctly installed according to the manufactur er s instructions System installed in a workmanlike manner according to na tional and local regulation...

Страница 35: ...ers display and setting parameters or control reset Menu for the user but for the installer and TAC as well The menu 0 display only for functional data detected in real time The menu 1 display only fo...

Страница 36: ...1 or AY10 board proceed as follows 1 Access menu 3 under parameter water temperature set point for heating parameter 161 for conditioning pa rameter 75 by rotating and pressing the knob the dis play m...

Страница 37: ...ation sys tems clean 7 MAINTENANCE 7 1 WARNINGS Correct maintenance prevents problems assures effi ciency and keeps running costs low Maintenance operations described herein may exclu sively be perfor...

Страница 38: ...ptimal frequency of the cleaning operation is in any case strongly affected by the installation site Avoid excessively aggressive cleaning of the finned coil e g high pressure washer 7 3 SCHEDULED ROU...

Страница 39: ...units for any other generic reset turning and pressing the knob 2 _20 2 __21 or 2 __0 2 __1 must be displayed procedure Paragraph 5 2 p 35 2 Press the knob to display the flashing reset request e g re...

Страница 40: ...occurs automatically 20 minutes after the code is generated Reset may be performed from the DDC or from the S61 board menu 2 parameter 1 If the code persists shows up again or in case of doubt contact...

Страница 41: ...ode shows up again or in case of doubt contact the TAC 649 Missing auxiliary board NA Contact the TAC 651 Cooling antifreeze function activated Non blocking Warning informative code The code clears au...

Страница 42: ...10 board menu 2 parameter 21 If the code persists or in case of doubt contact the TAC 128 Flame controller error NA Power off the appliance Contact the TAC 129 Gas solenoid valve without electrical po...

Страница 43: ...ansformer or 24 Vac fuse fault NA Contact the TAC 85 Invalid module type configuration parameters NA Contact the TAC 86 ROM board fault NA Contact the TAC 87 pRAM board fault NA Contact the TAC 88 xRA...

Страница 44: ...kW Thermostat off mode P TO 0 043 kW Standby mode P SB 0 011 kW Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m h Sound...

Страница 45: ...sup 34 4 kW Thermostat off mode P TO 0 043 kW Standby mode P SB 0 011 kW Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m...

Страница 46: ...4 re mount the front and upper panel of the unit 9 2 2 Additional safety devices The following additional safety devices are installed on the appliance Generator limit thermostat see pos A in the Figu...

Страница 47: ...elow for the replacement operations OPERATIONSTOBECARRIEDOUTUSINGTHEENVISIONED INDIVIDUAL PROTECTION DEVICES I P D Material necessary for the intervention see Figure 9 5 p 47 n 2 CH22 face spanners n...

Страница 48: ...ARNING DO NOT STARTTHE APPLIANCEWITHOUTTHE SAFETY VALVE 9 2 4 Non condensable or non absorbable gases Indirect control of the presence of non condensable or non absorbable gas in the hermetic circuit...

Страница 49: ...intervene which is installed on the wall of the generator As a consequence if there are no generator thermostat interven tions all corrosion phenomena can be excluded and no inspec tion or additional...

Страница 50: ......

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Страница 52: ...ly 39 035 888111 F 39 035 884165 www robur it robur robur it Robur is dedicated to dynamic progression in research development and promotion of safe environmentally friendly energy efficiency products...

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