background image

foRD ‘neUtRAl toW’ vehicleS

 

4.

  Reinstall the brake light fuse, which you removed 

in step 1.

 

5.

  Test to verify that the diode has been properly in-

stalled — the towed vehicle’s brake lights will illuminate 
when the brake pedal is pressed.

to wire the vehicle for towing…

  There are three methods available which will allow 
a towed vehicle’s turn signals, brake lights and running 
lights to work in conjunction with the motorhome’s: 1) 
install a taillight wiring kit (also called a ‘bulb and socket 
kit,’  part  number  155);  2)  install  magnetic  tow  lights 
(part  number  2100  or  2120);  or  3)  wire  the  vehicle’s 
turn signals, taillights and brake lights for towing. 
  Instructions for the third method are below; instruc-
tions  for  the  first  two  methods  are  included  with  the   

 

kits. 

 

1.

  After you have installed a diode downstream from 

the  brake  light  switch  (Figure  20),  wire  the  vehicle’s 
turn  signals,  taillights  and  brake  lights  for  towing  by 
installing six diodes. 
 

  Before installing the diodes, verify that the towed 

vehicle has 

separate

 brake and turn signals — on each 

side,  there  are  amber  or  red  turn  signal  lights  which 
are 

separate

 from the brake lights (Figure 19).

 

 

Note: if the motorhome has combined brake and 

turn signals, use Figure 21 to wire the towed vehicle. 
If the motorhome has separate brake and turn signals, 
visit www.roadmasterinc.com. Use the ‘Separate towed 
vehicle to ‘separate’ motorhome’ wiring diagram, under 
‘Tech Support.’
 

  Note: if a 3-to-2 converter has been installed in a 

motorhome with separate brake and turn signals, wire 
the towed vehicle according to Figure 21.
 

  To test for a 3-to-2 converter, use a test light to find 

the turn signal and brake light circuits on the motorhome 
electrical socket. If the same circuit energizes both the 
turn  signals  and  the  brake  lights,  a  3-to-2  converter 
has  been  installed.  If  the  turn  signal  and  brake  lights

continued on next page

  S

ome  Ford  vehicles,  such  as  the  Explorer,  are 

equipped  with  a  ‘neutral  tow’  kit.  Use  the  instructions 
below to wire these vehicles for supplemental braking, 
and for towing.

to wire the vehicle

for supplemental braking…

  if  brakemaster  is  to  be  installed  in  any  ford 
vehicle  with  a  ‘neutral  tow’  kit,  do  not  install  a 
brake-lite Relay. Using a brake-lite Relay in these 
vehicles may prevent disengagement of the trans-
mission for towing, causing severe damage to the 
transmission.
  install  a  diode,  rather  than  a  brake-lite  Relay, 
according to the instructions below.

 

1.

  Locate the towed vehicle’s brake light switch and, 

with a test light, find the “cold” side of the brake light 
switch. (The “cold” side of the switch does not register 
voltage unless the brakes are applied.) With a 12-volt 
meter, verify that you have found 12 VDC

+. 

 

  Then, remove the brake light fuse, located in the 

vehicle’s fuse panel.

  failure to  remove  the brake  light fuse  from  the 
vehicle’s fuse panel may activate the vehicle’s theft 
deterrent  system,  or  other  electrical  system  indi-
cators,  if  the  brake  pedal  is  pressed  during  the 
installation. this may require non-warranty repair 
to the vehicle.

 

2.

  Next, cut the brake light wire, a few inches down-

stream from the “cold” side of the brake light switch.

 

3.

  Install the diode in line, as shown in Figure 20. 

 

  Mount the diode under the dashboard, a few inches 

away from the brake light switch.

figure 20

17

Содержание BrakeMaster 9100

Страница 1: ...nd 9160 for motorhomes with air or air over hydraulic brakes Installation Instructions Towing and Suspension Solutions ROADMASTER Inc 6110 NE 127th Ave Vancouver WA 98682 800 669 9690 fax 360 735 9300...

Страница 2: ...towed vehicle 8 9 IMPORTANT NOTICE Safety Definitions Statements in these instructions identified as follows are of special significance WARNING indicates a potentially hazardous situ ation which if n...

Страница 3: ...that removing the fuse s will not disrupt power to BrakeMaster or otherwise af fect the installation or operation 5 Optional seat adaptor brackets are required for some towed vehicles and simplify the...

Страница 4: ...2...

Страница 5: ...y to adjust the tabs on the pedal clamp use pliers to bend any or all of the tabs so that they hook around and under the towed vehicle s brake pedal Once the tabs have been adjusted to a specific brak...

Страница 6: ...the bottom of the mounting post is fully tightened To tighten the screw reverse the instructions in step 8 above Also make certain that you will not drill through any wiring or electrical components u...

Страница 7: ...gure 6 Note if one or more jack nuts are used the anchor plate cannot be mounted on top of the carpet To attach a bolt with a jack nut drill a hole through the floorboard at the point you marked in st...

Страница 8: ...the cylinder Press the ends of each clamp together until the pre drilled holes align Test fit the reservoir and slide the clamps up or down the cylinder if necessary until the pre drilled holes are bo...

Страница 9: ...sitive battery cable as shown in Figure 9 Connect the stop light switch wiring to the battery switch 7 Connect the wiring continued from preceding page 765 has been installed follow the instructions i...

Страница 10: ...l not be airtight After completing the installation check all the fittings for air leaks see System test Install air lines in the towed vehicle 4 Tape the open end of the air line Then route the air l...

Страница 11: ...g system is not in use Figure 12 Install air lines in the towed vehicle continued from preceding page hot components such as the engine or the exhaust system Do not kink the air line or bend it to the...

Страница 12: ...ernatives are available to you based on the type of brake and turn signals in the vehicle and the results of the test 5 Next locate the towed vehicle s brake light switch and with a test light find th...

Страница 13: ...mit the decal depending on your preferences 4 From the top of the dashboard slide the LED through the hole wires first until the base of the bulb Figure 15 is flush to the top of the dash 5 From the u...

Страница 14: ...or air booster housings will have an empty port available If this is the case the BrakeMaster air line continued on next page install THE MOTORHOME AIR LINE 12 There are three possible connection poin...

Страница 15: ...connect one end of the remaining length of air line to the fitting Use the same method described in step 3 under Install air lines in the towed vehicle 9 Tape the open end of the remaining length of...

Страница 16: ...system test Always deplete the stored vacuum in the towed vehicle s power brake system before towing pump the brake pedal several times Depending on the make and model of the towed vehicle it may be n...

Страница 17: ...towed vehicle See Brake light solutions B With one of the motorhome turn signals acti vated depress the motorhome brake pedal Confirm that the towed vehicle s brake lights and turn signal both illumin...

Страница 18: ...number 2100 or 2120 Figure 19 A supplemental braking system will affect the op eration of the vehicle s tow lighting system Use the information below to determine if optional accessories must be inst...

Страница 19: ...e according to Figure 21 To test for a 3 to 2 converter use a test light to find the turn signal and brake light circuits on the motorhome electrical socket If the same circuit energizes both the turn...

Страница 20: ...e and turn signal diodes as shown in Figure 21 ford neutral tow vehicles Unless the brake and turn signal diodes are jumped the towed vehicle s brake light circuits will override the motorhome s turn...

Страница 21: ...ve a power brake system even though the power brakes are not activated while towing If the reducer is not installed BrakeMaster will apply excessive force to the towed vehicle s brake pedal TROUBLESHO...

Страница 22: ...aking systems the Brake Pres sure Reducer delivers a correspondingly reduced braking pressure that eliminates over braking issues associated with these hybrids and Hummers In addition to BrakeMaster t...

Страница 23: ...17 18 Fuses Removing from towed vehicle prior to installation 1 Removing brake light fuse during motorhome monitor installation 10 LED motorhome monitor Attaching during initial installation 11 Proper...

Страница 24: ...s the right to make changes at any time without notice in material specifica tions and models or to discontinue models We get your towed car there while stopping safely along the way Towing and Suspen...

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