background image

brake relay valve (Figure 16), which is typically located 
near the master cylinder. There should be one or more 
open ports with threaded plugs (Figure 16).

 

 

if the motorhome has air over hydraulic brakes

 — 

find the main brake air booster housing (Figure 17), which 
is typically located near the front axle. There should be 
an  open  plug  (Figure  17)  threaded  into  the  air  booster 
housing.

 

4.

  Test to verify that you have located the correct port 

(an assistant will be necessary for this test, to press and 
release the motorhome brake pedal)… 

  the  air  brake  system  contains  pressurized  air, 
which may cause severe eye or ear injury when it is 
released. Wear appropriate eye and ear protection 
before loosening any plugs, and while attaching the 
air line. 

  5.

  First, slowly loosen the plug — do not remove it en-

tirely. Then instruct the assistant to depress the motor-
home brake pedal several times. Pressurized air should 
escape  from  the  port  each  time  the  brake  pedal  is  de-
pressed.
 

  If  pressurized  air  is  only  released  when  the  brake 

pedal is depressed, you have located a port to attach the 
BrakeMaster air line.

 

6.

  Turn the motorhome engine off. Remove the original 

fitting  from  the  port,  and  thread  the  appropriate-sized 
fitting (½" and 3/8" fittings are provided) into the port. 
 

  Use a liquid Teflon

®

 sealant to seal the pipe threads 

(Do not use liquid Teflon on any compression fittings).
 

  Proceed to step 8 (below).

  7.  if  an  open  port  is  not  available

  —  Not  all  relay 

valves or air booster housings will have an empty port 
available.  If  this  is  the  case,  the  BrakeMaster  air  line 

continued on next page

inStAll the motoRhome AiR line

12

 

There  are  three  possible  connection  points  for  the 

motorhome air line —

 

 If  the  motorhome  has  air  brakes,  the  line  can  be 

attached to an open port at the air brake relay valve.

 

 If the motorhome has air over hydraulic brakes, the 

line can be attached to an open port at the main brake 
air booster housing.

 

 If there is no open port, a tee must be used.

  In  this  step,  you  will  attach  the  motorhome  air  line 
at  one  of  these  three  points,  then  route  it  to  the  rear 
of the motorhome.

  1. 

Support and block the motorhome. Then, release 

the parking brake.

 

 

the motorhome must be safely and securely sup-

ported and blocked. 
  With the parking brake released, the motorhome 
may unexpectedly roll forward or backward, espe-
cially if it is on an incline, if it is not blocked.
  if the motorhome is equipped with an air suspen-
sion system and a line to the air suspension system 
is inadvertently opened, or if the motorhome’s air 
suspension  system  is  turned  off,  the  motorhome 
will lower to the ground.
  failure  to  follow  these  instructions  may  cause 
property damage, personal injury or even death.

 

the motorhome’s parking brake must be released, 

in order to test and identify the correct port.
  if  an  incorrect  port  is  chosen,  the  motorhome 
brake system will be severely damaged. A brake fire 
or other non-warranty damage may also occur.

  2.

  Start the motorhome engine and allow the air brake 

system to completely charge up to operating pressure.

  3.  if  the  motorhome  has  air  brakes

  —  find  the  air

figure 17

figure 16

Содержание BrakeMaster 9100

Страница 1: ...nd 9160 for motorhomes with air or air over hydraulic brakes Installation Instructions Towing and Suspension Solutions ROADMASTER Inc 6110 NE 127th Ave Vancouver WA 98682 800 669 9690 fax 360 735 9300...

Страница 2: ...towed vehicle 8 9 IMPORTANT NOTICE Safety Definitions Statements in these instructions identified as follows are of special significance WARNING indicates a potentially hazardous situ ation which if n...

Страница 3: ...that removing the fuse s will not disrupt power to BrakeMaster or otherwise af fect the installation or operation 5 Optional seat adaptor brackets are required for some towed vehicles and simplify the...

Страница 4: ...2...

Страница 5: ...y to adjust the tabs on the pedal clamp use pliers to bend any or all of the tabs so that they hook around and under the towed vehicle s brake pedal Once the tabs have been adjusted to a specific brak...

Страница 6: ...the bottom of the mounting post is fully tightened To tighten the screw reverse the instructions in step 8 above Also make certain that you will not drill through any wiring or electrical components u...

Страница 7: ...gure 6 Note if one or more jack nuts are used the anchor plate cannot be mounted on top of the carpet To attach a bolt with a jack nut drill a hole through the floorboard at the point you marked in st...

Страница 8: ...the cylinder Press the ends of each clamp together until the pre drilled holes align Test fit the reservoir and slide the clamps up or down the cylinder if necessary until the pre drilled holes are bo...

Страница 9: ...sitive battery cable as shown in Figure 9 Connect the stop light switch wiring to the battery switch 7 Connect the wiring continued from preceding page 765 has been installed follow the instructions i...

Страница 10: ...l not be airtight After completing the installation check all the fittings for air leaks see System test Install air lines in the towed vehicle 4 Tape the open end of the air line Then route the air l...

Страница 11: ...g system is not in use Figure 12 Install air lines in the towed vehicle continued from preceding page hot components such as the engine or the exhaust system Do not kink the air line or bend it to the...

Страница 12: ...ernatives are available to you based on the type of brake and turn signals in the vehicle and the results of the test 5 Next locate the towed vehicle s brake light switch and with a test light find th...

Страница 13: ...mit the decal depending on your preferences 4 From the top of the dashboard slide the LED through the hole wires first until the base of the bulb Figure 15 is flush to the top of the dash 5 From the u...

Страница 14: ...or air booster housings will have an empty port available If this is the case the BrakeMaster air line continued on next page install THE MOTORHOME AIR LINE 12 There are three possible connection poin...

Страница 15: ...connect one end of the remaining length of air line to the fitting Use the same method described in step 3 under Install air lines in the towed vehicle 9 Tape the open end of the remaining length of...

Страница 16: ...system test Always deplete the stored vacuum in the towed vehicle s power brake system before towing pump the brake pedal several times Depending on the make and model of the towed vehicle it may be n...

Страница 17: ...towed vehicle See Brake light solutions B With one of the motorhome turn signals acti vated depress the motorhome brake pedal Confirm that the towed vehicle s brake lights and turn signal both illumin...

Страница 18: ...number 2100 or 2120 Figure 19 A supplemental braking system will affect the op eration of the vehicle s tow lighting system Use the information below to determine if optional accessories must be inst...

Страница 19: ...e according to Figure 21 To test for a 3 to 2 converter use a test light to find the turn signal and brake light circuits on the motorhome electrical socket If the same circuit energizes both the turn...

Страница 20: ...e and turn signal diodes as shown in Figure 21 ford neutral tow vehicles Unless the brake and turn signal diodes are jumped the towed vehicle s brake light circuits will override the motorhome s turn...

Страница 21: ...ve a power brake system even though the power brakes are not activated while towing If the reducer is not installed BrakeMaster will apply excessive force to the towed vehicle s brake pedal TROUBLESHO...

Страница 22: ...aking systems the Brake Pres sure Reducer delivers a correspondingly reduced braking pressure that eliminates over braking issues associated with these hybrids and Hummers In addition to BrakeMaster t...

Страница 23: ...17 18 Fuses Removing from towed vehicle prior to installation 1 Removing brake light fuse during motorhome monitor installation 10 LED motorhome monitor Attaching during initial installation 11 Proper...

Страница 24: ...s the right to make changes at any time without notice in material specifica tions and models or to discontinue models We get your towed car there while stopping safely along the way Towing and Suspen...

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