MANUAL
Operation
Maintenance
Service
Parts
Warranty
RH4060
Serial number ___________________________ Date released for shipment _________________
RoadHog, Inc. 877-640-9975 www.roadhog-inc.com
PUBLICATION DATE: 02/04/11
Страница 1: ...peration Maintenance Service Parts Warranty RH4060 Serial number ___________________________ Date released for shipment _________________ RoadHog Inc 877 640 9975 www roadhog inc com PUBLICATION DATE...
Страница 2: ...og please read the information in this manual Throughout this manual information is provided in boxes and highlighted by the word IMPORTANT This information should be read carefully If complied with i...
Страница 3: ...Maintenance 4 1 General 11 4 2 Cutting Drum Maintenance 11 13 4 3 Roadhog Lubrication excluding Engine 14 4 4 Belt Tensioning 14 4 5 Engine Maintenance 16 4 6 Hydraulic System 16 4 7 Welding Precauti...
Страница 4: ...cable the terms right and left are referenced from the operator s seat facing forward in the loader 1 3 SERVICING THE ENGINE AND DRIVETRAIN COMPONENTS Detailed servicing and repair of the engine is no...
Страница 5: ...immediately see 2 2 SAFETY DECALS 2 1 GENERAL SAFETY A careful operator is the best protection against accidents Most accidents involving operators of industrial equipment are caused by failure to ob...
Страница 6: ...uring operation The READ MANUAL decal warns the operator to read this manual before operating the attach The INJECTION HAZARD decal warns the oper ator and bystanders to stay away during opera tion Th...
Страница 7: ...ADDITION EACH INDIVIDUAL WORKING WITH THE EQUIPMENT SHOULD BE FAMILIAR WITH THE SAFETY PRECAUTIONS 2 4 MANDATORY SAFETY SHUT DOWN PROCEDURE BEFORE cleaning adjusting lubricating or ser vicing this un...
Страница 8: ...lutch therefore the drum turns when the engine is cranking or running This RoadHog is equipped with a starter in terlock system The system is designed to prevent the engine from starting if the unit i...
Страница 9: ...ING WARNING 3 3 OPERATION DUAL CONTROLS This roadhog is equipped with two control sys tems One controls the engine and the other con trols the planer Optional planer controls are available to use the...
Страница 10: ...nutes and worn teeth replaced Teeth should freely rotate in their holders See the maintenance section for more information Optional teeth for milling concrete and water spray kits are available Water...
Страница 11: ...rete Picks designed for extended peri ods of concrete cutting are available from the fac tory or your dealer Pick life varies with depth density material ag gregate and maintenance which includes allo...
Страница 12: ...er In the event the pick tool is not available a punch may be inserted into the bottom of the holders can be used to dislodge the pick For installation the fork type tool should be in serted into the...
Страница 13: ...ck wear 100 95 90 75 40 20 0 5 Rotating teeth Non rotating teeth Teeth may last twice as long if they are free to rotate in their holder Examples of remaining tooth life Tooth is no longer rotating in...
Страница 14: ...f the hub pops out The engine mounted bearing assembly has a zerk on the end of the shaft This zerk should be greased every 250 hours of operation This coin cides with belt tensioning intervals This z...
Страница 15: ...lts on engine cradle to adjust belt tension 11 Repeat steps 6 through 9 until belt tension is 42 44 Hz for a new belt and 39 41 Hz for a used belt more than 15 hours 12 Tighten 4 engine cradle bolts a...
Страница 16: ...directly to the drum Do no allow current to flow through the dead shaft bearing or planetary gearbox These components could be damaged TO AVOID DAMAGE ALWAYS FOL LOW DISCONNECT PROCEDURE BE FORE WELD...
Страница 17: ...l level and add as required Check for fluid leaks and correct as required AFTER INITIAL 15 HOURS OF OPERATION Check drive belt tension and adjust as required EVERY 40 HOURS OF OPERATION All items abov...
Страница 18: ...5 HB038L0150A BOLT 3 8 16 X 1 50 PLATED 13 4 HB050L0175A BOLT 1 2 13 x 1 75 PLATED 14 4 HN025A NUT 1 4 20 PLATED 15 4 HN031A NUT 5 16 18 PLATED 16 5 HN038A NUT 3 8 16 PLATED 17 2 HN050A NUT 1 2 13 PLA...
Страница 19: ...BOLT 7 2 106 3792 PIN WELDMENT 8 1 106 3953 WELDMENT DEPTH SKID 9 6 HB038L0075A BOLT 3 8 16 X 0 75 PLATED 10 2 HB050L0125A BOLT 1 2 13 x 1 25 PLATED 11 8 HB063L0150A BOLT 5 8 11 X 1 50 PLATED 12 6 HRR...
Страница 20: ...1 106 3795 WELDMENT EDGE OF CUT WHEEL 9 2 106 3841 DESCRIPTION 10 1 106 3901 BUSHING EOC WHEEL 11 1 106 3911 SHOULDER BOLT 3 8 16 12 2 HB038L0075A BOLT 3 8 16 X 0 75 PLATED 13 1 HB038L0100A BOLT 3 8...
Страница 21: ...BOLT 1 2 13 x 1 25 PLATED 10 6 HB063L0150A HB063L0150A BOLT 5 8 11 X 1 50 PLATED 11 4 HB063L0275A HB063L0275A BOLT 5 8 11 X 2 75 PLATED 12 10 HN063A HN063A NUT 5 8 11 PLATED 13 9 HN063B HN063B NUT 5 8...
Страница 22: ...ATE BELT COVER 7 1 106 3938 WELDMENT BRKT BELT SHROUD 8 1 106 4263 BELT V 9 1 106 3951 SHEAVE 2 GROOVE 6 30 DIA 10 1 106 3952 SHEAVE 2 GROOVE 7 50 DIA 11 1 106 3983 WELDMENT BELT COVER 12 1 106 4052 W...
Страница 23: ...106 3975 WELDMENT SIDESHIFT 7 4 106 4054 PLATE PIVOT SPACER 8 2 106 4056 PLATE PIVOT RETAINER 9 8 HB050L0250A BOLT 1 2 13 X 2 50 PLATED 10 6 HB063L0325A BOLT 5 8 11 X 3 25 PLATED 11 8 HN050A NUT 1 2...
Страница 24: ...1 106 1359 WELDMENT ATTACH 7 1 106 1360 WELDMENT SIDESHIFT ROD 8 1 106 3139 PICK TOOL FORK STYLE 9 2 HB038L0100A BOLT 3 8 16 X 1 00 PLATED 10 4 HB050L0175A BOLT 1 2 13 x 1 75 PLATED 11 2 HN038A NUT 3...
Страница 25: ...MBLY 3 2 106 3988 BOLT 5 8 11 X 4 00 PLATED 4 6 HB063L0175A BOLT 5 8 11 X 1 75 PLATED 5 8 HBM14L030 BOLT M14X30 PLATED 6 6 HLW063C WASHER 5 8 HD LOCK 7 2 HN063A NUT 5 8 11 PLATED 8 8 HW056NA WASHER 9...
Страница 26: ...ATED 5 2 HN038A NUT 3 8 16 PLATED 6 3 HSHBM10L35 SCREW CAP M10X35 7 7 HW038NA WASHER 3 8 NARROW PLATED 8 1 SE 0076 CLAMP AIR FILTER 9 1 SE 0086 AIR FILTER HOUSING 10 1 SE 0087 PRE CLEANER 11 1 SE 0088...
Страница 27: ...INT 5 1 106 3612 NUT 1 4 20 PLATED 6 1 106 3985 WELDMENT ENGINE COOLER COVER 7 1 106 3706 PLATE THROTTLE 8 1 106 3707 WELDMENT THROTTLE MOUNT 9 1 106 3850 ROD THROTTLE LINKAGE 10 4 HB025L0100A BOLT 1...
Страница 28: ...8 16 X 1 00 PLATED 6 2 HN038A NUT 3 8 16 PLATED 7 4 HW038NA WASHER 3 8 NARROW PLATED NOTE A 1 106 3967 HARNESS MAIN PLANER NOTE A 1 106 3849 CONTROL ASSY MOTOR NOTE A 1 106 3576 CONTROL ASSY PLANER NO...
Страница 29: ...SWITCH CONTURA SPST 5 1 106 3689 PLATE CONTROL PANEL 6 1 106 3848 PANEL ENGINE CONTROL PANEL 7 2 HB025L0050A BOLT 1 4 20 X 0 50 PLATED 8 2 HBHSCS1032L050 SCREW 10 32 X 0 5 PLATED NOTE A 1 106 3575 HA...
Страница 30: ...NUMBER DESCRIPTION 1 3 106 2103 SEAL SWITCH COVER 2 2 106 3024 MAGNET 3 3 106 4173 SWITCH AUX PLANER CONTROL 4 1 D0214 DECAL AUX PLANER CONTROL 5 5 ELECTRICAL PARTS CONTINUED 106 3576 PLANER CONTROL A...
Страница 31: ...N G E 1 6 3 1 3 B L A C K 1 6 3 1 4 R E D B L A C K 1 4 B A T T E RY T HRO T T L E RE L A Y 1 1 5 B R O W N 1 6 NO T US E D NO T US E D NO T US E D 1 2 11 1 0 9 8 7 6 5 4 3 2 1 1 4 1 3 1 8 1 7 1 6 1 5...
Страница 32: ...EPT H UP T ILT RIGHT T ILT LE F T GROUND DEPTH DN SS RIGHT NOT USED NOT USED 3 0 8 5 8 6 8 7 8 7 a DEUT SCH DT 0 4 3 P DEUTSCH DT 06 2S DE UT S CH HD34 24 18S N 072 CONNECTS TO CONTROL BOX 203 DK B LU...
Страница 33: ...G P WK WK G BATTERY 6 RED DEUTZ ALTERNATOR D B W STARTERMOTOR M 31 30 50 1 2 MINUS TORQUE START SOLENOID OPTIONALON TURBOS LDA SOLENOID Facing Front of Count erplug O I L P S I S W I T C H W K 6 5 OI...
Страница 34: ...34 5 6 HYDRAULIC PARTS 1 2 3 4 6 5 14 13 12 12 11 9 8 7 18 19 22 20 4 17 15 26 26 26 26 27 28 29 29 25 24 23 21 15 15 16 16 15 15 15 10 25 25 25 31 30 8 4...
Страница 35: ...ON VALVE 16 2 HF4R6L0 FITTING TEE FOR DEPTH CYLINDERS 17 1 HM609 H9 HOSE VALVE C3B TO TILT CYLINDER 18 1 HM609 H8 HOSE VALVE C3A TO TILT CYLINDER 19 1 HM609 H6 HOSE VALVE C2A TO SIDE SHIFT CYLINDER 20...
Страница 36: ...1 6 3 7 1 ITEM QTY RH4060 PART NUMBER DESCRIPTION 1 1 106 3581 BLOCK VALVE 2 6 S0 0017 COIL SIZE 8 3 3 S0 0019 WASHER COIL SIZE 10 4 3 S0 0022 NUT COIL SIZE 10 5 1 S0 0148 CARTRIDGE VALVE RV08 20A 6 3...
Страница 37: ...37 5 6 HYDRAULIC PARTS TANK ASSEMBLY ITEM QTY RH4060 PART NUMBER DESCRIPTION 1 1 106 4014 TANK ASSY 3 GAL HYD 2 1 106 3945 CAP BREATHER 3 1 SO 0267 SITE GLASS 4 1 SO 0269 STRAINER 1 1 2 1 3 1 4 1...
Страница 38: ...ELENOID IS ENERGIZED FLOW IS DIVERTED TO A HYDRAULIC CYLINDER THE VALVE AS SEMBLY ALSO CONTAINS A DUAL PILOT OPERATED CHECK VALVE ASSEMBLY THIS IS PLUMBED TO THE DEPTH CYLINDER TO PREVENT CYLINDER DRI...
Страница 39: ...2HP Fitting Hex Plug 1 2 NPTF 2 2 106 2144 CLAMP HOSE 3 1 106 3570 TUBE FUEL GAGE 3 8 X 12 38 4 1 106 3611 CAP DIESEL 5 1 106 3972 TANK ASSY 10 GAL FUEL 6 4 HF38BX38P FITTING 1 2 P M X 3 8 BARB M ELB...
Страница 40: ...OWN 8 1 D0178 DECAL TILT INDICATOR 9 1 D0207 DECAL DIESEL ONLY 10 2 D0247 DECAL TOOTH MAINTENANCE 11 1 D0248 DECAL BELT TENSION 12 1 D0249 DECAL TOOTH REMOVAL TOOL 13 2 D0253 DECAL EDGE OF CUT 14 2 D0...
Страница 41: ...7 DECAL DIESEL ONLY 10 2 D0247 DECAL TOOTH MAINTENANCE 11 1 D0248 DECAL BELT TENSION 12 1 D0249 DECAL TOOTH REMOVAL TOOL 13 2 D0253 DECAL EDGE OF CUT 14 2 D0254 DECAL EDGE OF CUT 2 15 1 D0255 DECAL DE...
Страница 42: ...ood condition Claim Administration Procedures 1 RoadHog should be contacted as soon as possible regarding a warranty repair 2 Always have the serial number of the unit available to give to the RoadHog...
Страница 43: ...___________________________________________________ Dates work performed ________________ Dealer service invoice number _________________ Published hourly shop rate __________ multiplied by 75 75 of p...
Страница 44: ...ted If sold the customer has been instructed in the in the operation and maintenance of the attachment Operation of the attachment and has read and and have read and understand the owners manual under...
Страница 45: ...__________ Address _________________________ Address ____________________________ City _________________________ City ____________________________ Zip code __________ Zip code _________ Phone number _...
