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65-2443SS-XX PPM Hydrogen Transmitter • 15

Replacing the Amplifier

If you are replacing the amplifier, it is likely that the transmitter has been off power for an extended 
period. Make sure to follow the preliminary calibration recommendation and the burn-in period 
recommendation before making the final calibration.

1. Turn off power to the controller.

2. Place the controller’s on/off switch in the OFF position.
3. Remove the junction box cover.
4. Unplug the detector terminal strip and controller terminal strip from their sockets. You may leave 

the wires connected to the terminal strips.

5. Unscrew and remove the screw with the flat and lock washers that secures the amplifier to the 

junction box.

6. Remove the old amplifier.
7. Install the detector and controller terminal strips into their sockets on the new amplifier as shown 

in Figure 4 on page 11 of this manual. If controller leads or detector leads were removed during 
this procedure, refer to Tables 4 and 5 below.

8. Install the amplifier into the junction box with the screw, lock washer, and flat washer you 

removed in Step 5 above. A foam gasket that orients the amplifier and keeps it from rotating is 
installed on the bottom of the amplifier. Make sure the amplifier is seated flat in the junction box.

NOTE:

When a transmitter is first powered up with a new amplifier, the initial output may be either 
high or below zero. Be sure to make arrangements so that this does not cause unwanted 
alarms.

9. Turn on power to the controller.
10. Turn on the controller and place it into normal operation.

Table 4:Reconnecting the PPM Hydrogen Amplifier to the Controller

Amplifier’s Controller 

Terminal Strip

Controller’s Transmitter 

Terminal Strip (typical)

-

-  (DC  -)

S

S (4 - 20 mA In)

+

+  24V

Table 5:Reconnecting the PPM Hydrogen Detector to the Amplifier

Detector Lead

Amplifier’s Detector 

Terminal Strip

Red

R

White

W

Black

B

Содержание 65-2443SS Series

Страница 1: ...RKI Instruments Inc www rkiinstruments com 65 2443SS XX PPM Hydrogen Transmitter Operator s Manual Part Number 71 0549 Revision P2 Released 3 19 21...

Страница 2: ...odic calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the...

Страница 3: ...epair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED...

Страница 4: ...artup 12 Introducing Incoming Power 12 Transmitter Burn In Period 12 Setting the Zero Signal 12 Maintenance 13 Preventive Maintenance 13 Troubleshooting 13 Replacing Components of the PPM Hydrogen Tra...

Страница 5: ...he 65 2443SS XX you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2443SS XX and to minimize the risk of personal injury Be sure to maintain and...

Страница 6: ...n the detector The 1 2 NPT mounting threads at the top of the detector allow you to mount it into the bottom conduit hub of the junction box A rainshield screws onto the bottom of the detector flame a...

Страница 7: ...ector terminal strip to connect the detector to the amplifier NOTE The detector is factory wired to the detector terminal strip See page 10 for all wiring procedures related to the transmitter Span Po...

Страница 8: ...on one pin When installing a new sensor the jumper configuration may need to be adjusted see page 16 Junction Box The stainless steel corrosion resistant junction box allows you to install the detect...

Страница 9: ...mounting site Select a site where the transmitter is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures Select a site wh...

Страница 10: ...through the top conduit hub of the junction box 7 Pull out the controller terminal strip and connect the three wires to the terminal strip as follows see Figure 4 Connect the positive wire to the PWR...

Страница 11: ...PPM Hydrogen Transmitter to a Controller 12 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground stud...

Страница 12: ...n on the controller 5 Verify that the controller is on and operating properly Refer to the controller operator s manual Transmitter Burn In Period Once power has been applied to the transmitter it wil...

Страница 13: ...Probable Causes Recommended Action Fail Condition Controller indicates a fail condition The transmitter wiring is disconnected or misconnected The transmitter is malfunctioning 1 Verify that the tran...

Страница 14: ...install the detector terminal strip into its socket NOTE When a transmitter is first powered up with a new detector its output may be high enough to cause an alarm or low enough to indicate a failure...

Страница 15: ...n Figure 4 on page 11 of this manual If controller leads or detector leads were removed during this procedure refer to Tables 4 and 5 below 8 Install the amplifier into the junction box with the screw...

Страница 16: ...ple if hydrogen is present often and in significant concentrations or the environment is not well controlled then more frequent calibration than every 6 months may be necessary Calibration This sectio...

Страница 17: ...cover then plug the voltmeter leads into the test points on the amplifier Plug the positive lead into the red test point plug the negative lead into the black test point 5 Place the controller into i...

Страница 18: ...V 2 mV on the voltmeter install the J3 jumper see page 7 and try to adjust the span pot again 5 Turn the regulator knob clockwise to close the regulator 6 Unscrew the regulator from the full scale cal...

Страница 19: ...000RK 21 Calibration cylinder 2 000 ppm hydrogen in air 34 liter steel 81 0000RK 23 Calibration cylinder 2 000 ppm hydrogen in air 103 liter 81 0000RK 71 Calibration cylinder 500 ppm hydrogen in air 3...

Страница 20: ...0 ppm hydrogen steel calibration cylinder and 34 liter 1 000 ppm hydrogen steel calibration cylinder 81 F074RK Calibration kit includes regulator humidifier tube calibration cup 103 liter 250 ppm hydr...

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