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18 • 65-2405RK-05-04 Combustible Gas Transmitter

Calibration Frequency

Although there is no particular calibration frequency that is correct for all applications, a calibration 
frequency of every 3 to 6 months is adequate for most combustible gas transmitter applications. Unless 
experience in a particular application dictates otherwise, RKI Instruments, Inc. recommends a 
calibration frequency of every 3 months. 

If an application is not very demanding, for example detection in a clean, temperature controlled 
environment where combustible gas is not normally present and calibration adjustments are minimal at 
calibration, then a calibration frequency of every 6 months is adequate. 

If an application is very demanding, for example if combustible gas is present often and in significant 
concentrations or the environment is not well controlled, then more frequent calibration than every 3 
months may be necessary. If potential catalyst poisons are known or likely to be present, more frequent 
calibration than every 3 months will be necessary.

Determining Response Time

Since the detector junction box is installed remotely from the amplifier, the response time of the 
detector will depend on the length of flexible tubing that is attached to the calibration cup/splash guard. 
To determine the response time based on the length of tubing connected:

1. Place the controller into its calibration mode or disable external alarms.

2. Note the current gas reading displayed at the controller.
3. Screw the regulator into the calibration cylinder. Do not use a zero air cylinder for this operation.
4. Use the flexible tubing coming from the calibration cup/splash guard to connect the regulator to 

the calibration cup.

5. Turn the regulator’s on/off knob counterclockwise to open the regulator. Gas will begin to flow. 

Take note of the time or start a stopwatch.

6. When you first start to notice an increase in the gas reading, note how much time passed between 

starting the gas flow and noticing a reading response.

7. Turn the regulator’s on/off knob clockwise to close the regulator.
8. Unscrew the regulator from the calibration cylinder.
9. Disconnect the calibration cup/splash guard’s flexible tubing from the regulator.

NOTE:

Do not disconnect the flexible tubing from the calibration cup/splash guard.

10. Add 1 minute to the length of time determined in Step 6. This is the response time for the detector. 

When performing a response test, zero adjustment, or span adjustment, gas must be applied for this 
length of time.

Содержание 65-2405RK-05-04

Страница 1: ...RKI Instruments Inc www rkiinstruments com 65 2405RK 05 04 Combustible Gas Transmitter Operator s Manual Part Number 71 0547 Revision P1 Released 2 1 21...

Страница 2: ...eriodic calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon t...

Страница 3: ...replacement costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATI...

Страница 4: ...Detector to the Amplifier 12 Wiring the Amplifier to a Controller 12 Startup 13 Introducing Incoming Power 13 Setting the Zero Signal 14 Maintenance 14 Preventive Maintenance 14 Troubleshooting 15 Re...

Страница 5: ...tation for installation instructions WARNING When using the 65 2405RK 05 04 you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2405RK 05 04 and...

Страница 6: ...end allowing ambient air to diffuse into the detector The flame arrestor also contains any sparks which may occur within the detector The 1 2 NPT mounting threads at the top of the detector allow you...

Страница 7: ...lug in style terminal strip located near the top of the amplifier Use the controller terminal strip to wire the transmitter to a controller Detector Terminal Strip The detector terminal strip is a fou...

Страница 8: ...installed remotely from the amplifier junction box The combustible gas detector is factory installed in the bottom 3 4 NPT conduit hub A terminal strip is provided for wiring connections and the detec...

Страница 9: ...g down see Figure 3 3 Install 3 16 inch I D flexible polyurethane tubing to the fitting at the bottom of the calibration cup splash guard and route it to an accessible area that is close to the amplif...

Страница 10: ...tector junction box s cover to the junction box 7 Guide the other end of the four conductor shielded cable or four wires in conduit through the bottom conduit hub of the amplifier junction box 8 To ga...

Страница 11: ...at the amplifier junction box The amplifier mounting screw is a convenient grounding location Install a lug on the shield drain wire or wrap the shield drain wire around the mounting screw Do not con...

Страница 12: ...of the junction box 6 Pull out the controller terminal strip and connect the three wires to the terminal strip as follows see Figure 5 Connect the positive wire to the PWR SIG terminal Connect the si...

Страница 13: ...mitter and place the transmitter into normal operation Introducing Incoming Power 1 Complete the installation procedures described earlier in this manual 2 Verify that the power wiring to the controll...

Страница 14: ...Plug the voltmeter leads into the test points on the amplifier Plug the positive lead into the red test point plug the negative lead into the black test point 5 Verify a voltmeter reading of 100 mV 2...

Страница 15: ...urately set the zero or response reading during calibration Transmitter requires frequent calibration Note Under normal circumstances the transmitter requires calibration once every 3 months Some appl...

Страница 16: ...n tape to the hub and or detector threads to seal them 8 Connect the detector leads to the terminal block the same way the old detector was wired see Figure 4 on page 11 9 Screw the calibration cup sp...

Страница 17: ...ow zero depending on the setting of the zero pot Be sure to make arrangements so that this does not cause unwanted alarms 10 Turn on or plug in power to the controller 11 Turn on the controller and pl...

Страница 18: ...se time of the detector will depend on the length of flexible tubing that is attached to the calibration cup splash guard To determine the response time based on the length of tubing connected 1 Place...

Страница 19: ...rea is determined to be non hazardous Keep the junction box cover tightly closed during operation 1 Unscrew and remove the junction box cover 2 Set a voltmeter to measure in the millivolt mV range 3 P...

Страница 20: ...r the length of time determined in Determining Response Time on page 18 and verify that the reading matches the response reading 2 mV you determined earlier If necessary use the span pot on the amplif...

Страница 21: ...steel 81 0007RK 01 Steel calibration cylinder 15 LEL hexane in air 34 liter steel 81 0012RK 01 Steel calibration cylinder 50 LEL methane in air 34 liter steel 81 0076RK 01 Steel calibration cylinder...

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