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Genisys™ GRH‑700™ Dok‑Lok

®

 

Owner's Manual

 Rite‑Hite

®

18 Publication: 

AMEN00017 2018-05-17

RESTRAINT

DEFAULT STATUS

STATE

POSITION

CONTROL BOX / INSIDE LIGHTS

OUTSIDE LIGHTS

FAULT State from 

LOCKING State

Hook cannot entrap RIG 

 

– RIG could be located too 

far from rear of trailer, bent, 

obstructed or missing 

If trailer is parked firmly against 

dock bumpers go to HORN 

OVERRIDE state If not, press 

UNLOCK to clear fault, have trailer 

back up and repeat Restraint 

LOCKING

RESTRAINT POSITION

OUTSIDE LIGHTS

OUTSIDE LIGHT

STATUS

INSIDE LIGHTS

CONTROL BOX

STATUS

RED

GREEN

OUTSIDE LIGHTS
Check outside lights when

both LEDs are off.

UNLOCK

LOCK

1

3

2

HORN OVERRIDE

DOK-LOK

® 

DO NOT ENTER TRAILER

ENTER TRAILER

Visually inspect before loading/

unloading vehicle. DOK-LOK 

hook must secure rear impact 

guard. See warnings on side 

panel.

Additional warning labels, 

manuals and other information 

are available by calling:

1-800-456-0600

If red light is on and/or horn 

sounds, DOK-LOK is not 

properly engaged.

Check operation of DOK-LOK.

Vehicle may not be against dock.

R.I.G. may not be compatible.

Hook travel may be obstructed.

Before using "HORN OVERRIDE," 

secure vehicle by other means.

Reset system by engaging "HORN 

OVERRIDE" control again. Then repeat 

"UNLOCK" operation.

When in "HORN OVERRIDE" mode:

Both red and green Lights flash. "LOCK" and 

"UNLOCK" controls are not functional.

Horn can be silenced by engaging 

"HORN OVERRIDE" control.

Before using "HORN OVERRIDE," secure 

vehicle by other means prior to entering.

If horn and red light are on 

after "UNLOCK" control is 

pressed, hook may be held 

by R.I.G.

To release hook:

   Back trailer up against dock.

   Repeat "UNLOCK" operation.

Visually inspect before loading/

unloading vehicle. DOK-LOK 

hook must secure rear impact 

guard. See warnings on side 

panel.

Additional warning labels, 

manuals and other information 

are available by calling:

1-800-456-0600

If red light is on and/or horn 

sounds, DOK-LOK is not 

properly engaged.

Check operation of DOK-LOK.

Vehicle may not be against dock.

R.I.G. may not be compatible.

Hook travel may be obstructed.

Before using "HORN OVERRIDE," 

secure vehicle by other means.

If horn and red light are on 

after "UNLOCK" control is 

pressed, hook may be held 

by R.I.G.

To release hook:

   Back trailer up against dock.

   Repeat "UNLOCK" operation.

OUTSIDE LIGHTS

Check outside lights when

both LEDs are off.

UNLOCK

LOCK

HORN OVERRIDE

DOK-LOK

® 

DO NOT ENTER TRAILER

ENTER TRAILER

Visually inspect before loading/

unloading vehicle. DOK-LOK 

hook must secure rear impact 

guard. See warnings on side 

panel.

Additional warning labels, 

manuals and other information 

are available by calling:

1-800-456-0600

If red light is on and/or horn 

sounds, DOK-LOK is not 

properly engaged.

Check operation of DOK-LOK.

Vehicle may not be against dock.

R.I.G. may not be compatible.

Hook travel may be obstructed.

Before using "HORN OVERRIDE," 

secure vehicle by other means.

If horn and red light are on 

after "UNLOCK" control is 

pressed, hook may be held 

by R.I.G.

To release hook:

   Back trailer up against dock.

   Repeat "UNLOCK" operation.

OUTSIDE LIGHTS

Check outside lights when

both LEDs are off.

UNLOCK

LOCK

HORN OVERRIDE

DOK-LOK

® 

DO NOT ENTER TRAILER

ENTER TRAILER

OUTSIDE LIGHTS

Check outside lights when

both LEDs are off.

UNLOCK

LOCK

HORN OVERRIDE

DOK-LOK

® 

DO NOT ENTER TRAILER

ENTER TRAILER

Visually inspect before loading/

unloading vehicle. DOK-LOK 

hook must secure rear impact 

guard. See warnings on side 

panel.

Additional warning labels, 

manuals and other information 

are available by calling:

1-800-456-0600

If red light is on and/or horn 

sounds, DOK-LOK is not 

properly engaged.

Check operation of DOK-LOK.

Vehicle may not be against dock.

R.I.G. may not be compatible.

Hook travel may be obstructed.

Before using "HORN OVERRIDE," 

secure vehicle by other means.

If horn and red light are on 

after "UNLOCK" control is 

pressed, hook may be held 

by R.I.G.

To release hook:

   Back trailer up against dock.

   Repeat "UNLOCK" operation.

OUTSIDE LIGHTS

Check outside lights when

both LEDs are off.

UNLOCK

LOCK

HORN OVERRIDE

DOK-LOK

® 

DO NOT ENTER TRAILER

ENTER TRAILER

Visually inspect before loading/

unloading vehicle. DOK-LOK 

hook must secure rear impact 

guard. See warnings on side 

panel.

Additional warning labels, 

manuals and other information 

are available by calling:

1-800-456-0600

If red light is on and/or horn 

sounds, DOK-LOK is not 

properly engaged.

Check operation of DOK-LOK.

Vehicle may not be against dock.

R.I.G. may not be compatible.

Hook travel may be obstructed.

Before using "HORN OVERRIDE," 

secure vehicle by other means.

If horn and red light are on 

after "UNLOCK" control is 

pressed, hook may be held 

by R.I.G.

To release hook:

   Back trailer up against dock.

   Repeat "UNLOCK" operation.

Red (flashing) 

Horn (pulsing)
Alerts operator that trailer 

is not locked

Red (flashing)

Alerts truck driver  

not to move

FAULT State from  

UNLOCKING State

Hook cannot rotate to  

STORED position 

 

– Hook could be caught on RIG  

or another part of trailer

Verify trailer is parked firmly against 

dock bumpers If not, press LOCK 

to entrap RIG, have trailer 

back up and repeat Restraint 

UNLOCKING

OPERATION

Содержание Genisys GRH-700 Dok-Lok

Страница 1: ...RH 700 12 CARRIAGE 9in Carriage 12in Carriage NOTICE TO USER 2 SAFETY 5 FEATURES 6 ELECTRICAL Control Harness 7 Power Board 8 Restraint Micro Board 9 Wiring Corner Vu Leveler Vu 11 Wiring Pedestrian V...

Страница 2: ...05 7503089 7533431 7546655 7584517 7681271 7823239 7841823 7877831 7914042 8006811 8065770 8141189 8191194 8286757 8287223 8303235 8307956 8443474 8464384 8464846 8465245 8497761 8499897 8544130 85472...

Страница 3: ...Hite representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustm...

Страница 4: ...ior to servicing trailer Prerequisite for proper barrier engagement is that the trailer is parked firmly against a 4in 102mm trade standard thick dock bumper The activation deactivation is solely cont...

Страница 5: ...pment to operate improperly NOTE A note is used to inform you of important installation operation or maintenance information Lockout Procedure Barricade work area and post safety warnings Power supply...

Страница 6: ...ss Hook Lower Spring Bar Electric Motor Assembly Limit Switches Drive Gear Slope Extension NOTE 12 CARRIAGE SHOWN A Shown 12 Carriage Inside Sign Caution Sign Anchor Kit Outside Lights Control Box Wit...

Страница 7: ...rol harness black white r e d g r e e n orange white black orange black blue LS2 UNLOCK LS1 LOCK green b l u e b l a c k r e d b l a c k 1 2 G 3 1 13 1 5 G 45 43 4 4 G green G 45 43 44 120V 1 Phase Po...

Страница 8: ...SCOM 12VDC 12VDC 12VDC 12VDC 12VDC 12VDC RSOL1 RSOL2 RSOL3 J7 3 J7 2 J7 1 J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 J3 2 J3 1 J5 4 J5 3 J5 2 J5 1 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 11...

Страница 9: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 9 ELECTRICAL Restraint Micro Board SHR 5000_Schematic pdf Figure 4...

Страница 10: ...Genisys GRH 700 Dok Lok Owner s Manual Rite Hite 10 Publication AMEN00017 2018 05 17 ELECTRICAL Restraint Micro Board Continued SHR 5000_Schematic PG2 pdf Figure 5...

Страница 11: ...2 J12 6 J12 5 J12 4 J12 3 J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11 2 J11 1 N O CR1 N C N O CR2 N C J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 LEVELER VU LIGHT PAIR G R 12VDC 110mA BLU BRN BLK CORNER VU LIGHT...

Страница 12: ...Genisys GRH 700 Dok Lok Owner s Manual Rite Hite 12 Publication AMEN00017 2018 05 17 ELECTRICAL Wiring Pedestrian Vu Leveler Stored to Unlock Restraint Rite Vu_PED VU STRD UNLK Schematic PDF Figure 7...

Страница 13: ...e Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 13 ELECTRICAL Wiring Pedestrian Vu Continued Leveler Stored to Close Overhead Door Rite Vu_PED VU OHD STRD UNLK Schematic PDF...

Страница 14: ...ight Box To Controls Red Lamp Green Lamp Light Box Cover 40 Wire 12 VDC Red Light OSR Term for Gen2 OSR Term for URC 40 Term for SDL Green Light 41 Wire 12 VDC Green Light OSG Term for Gen2 OSG Term f...

Страница 15: ...I G assembly must be free of plates or other obstructions Always operate Dok Lok vehicle restraint from top of dock Dok Lok vehicle restraints should be operated by authorized personnel who have read...

Страница 16: ...o or out of loading bay Restraint LOCKING LOCK button pressed Trailer has backed into loading dock and is parked firmly against dock bumpers Hook rotates from STORED position to entrap R I G If horn s...

Страница 17: ...ion to STORED position If horn sounds go to FAULT State from UNLOCKING State RED GREEN RESTRAINT POSITION CONTROL BOX STATUS OUTSIDE LIGHT STATUS INSIDE LIGHTS OUTSIDE LIGHTS OUTSIDE LIGHTS Check outs...

Страница 18: ...ack trailer up against dock Repeat UNLOCK operation UNLOCK LOCK DO Visually inspect before loading unloading vehicle DOK LOK hook must secure rear impact guard See warnings on side panel Additional wa...

Страница 19: ...TSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRAILER Visually inspect before loading unloading vehicle DOK LOK hook must secure...

Страница 20: ...ation it may be necessary to raise the leveler before performing maintenance DANGER B A When working under dock leveler platform or lip 1 Install Safe T Strut with the assistance of another person Rai...

Страница 21: ...ld be securely mounted If loose or damaged inspect all wires and wire connections 10 Inspect flexible electrical harness from Dok Lok vehicle restraint to junction box Look for kinks crushed areas etc...

Страница 22: ...before clutch slips c If the clutch torque measured is less than 500 in lbs gear motor should be replaced 5 The drive chain should have 1 8in 3mm to 1 4in 6mm slack To tighten chain a Open motor encl...

Страница 23: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 23...

Страница 24: ...osed Depressed Red Red On 3 Hooked 90 Open Released Closed Depressed Green Red Off 4 No Hook Upper Closed Depressed Closed Depressed Red Red On 1 Set multimeter to RX1 scale for Continuity Test 2 Atta...

Страница 25: ...7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1 J7 19 N A J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS LD2 LD1 LD7 MICRO CONTROL BOARD LEDS LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD...

Страница 26: ...otor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J12 6 J12 5 J11 2 J11 1 J7 19 J15 2 J15 3 J15 4 J15 5 J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS L...

Страница 27: ...ed light OSR Outside green light OSG Dok lok horn HORN Motor ouptut 1 M1 LOCK Motor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J13 1 J13 2 J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11...

Страница 28: ...RTS Carriage and Track 9in 55 54 12 5 40 39 19 62 53 4 49 56 41 38 30 32 2 33 49 43 3 1 8 18 28 57 27 25 11 45 44 49 48 47 51 43 44 48 46 24 26 50 18 41 2 31 19 15 16 17 16 13 9 34 35 10 14 42 10 9 10...

Страница 29: ...Socket Head Screw 1 4 20 x 1 1 2 Long 51636 28 4 Bolt 5 16 18 x 5 8 Long 58069 29 1 Wire Tie 13 1 2 Long 55892 30 1 Control Harness item 31 is locknut for harness 150709 01 31 1 Lock Nut 55791 32 1 C...

Страница 30: ...05 17 PARTS Carriage and Track 12in 54 2 19 4 49 41 38 13 30 32 33 42 34 35 53 49 3 1 8 18 28 57 27 25 12 11 45 44 49 48 47 51 43 44 48 46 24 26 50 18 41 2 31 19 15 16 17 16 9 10 6 14 10 9 5 10 14 10...

Страница 31: ...Hook Shaft 54987 27 2 Socket Head Screw 1 4 20 x 1 1 2 Long 51636 28 4 Bolt 5 16 18 x 5 8 Long 58069 29 1 Wire Tie 13 1 2 Long 55892 30 1 Control Harness item 31 is locknut for harness 150709 01 31 1...

Страница 32: ...utside Light Assembly RED GR 802 4 SCR 10 32X 438 MACH RN 803 1 LED Outside Light Bu 804 1 LED Outside Light Bul 805 1 Rubber Gaske 806 1 Outside Light Enclosu 807 2 Hinge Pin 809 1 Circuit Board 807...

Страница 33: ...ons 141499 308 1 Dok Lok inlay decal 3button horn override Less Advanced Control Package 144803 309 1 Control power ON OFF decal If equipped 144829 1 Unlock enable decal If equipped 144830 310 1 Dange...

Страница 34: ...TRANSITION DOK SYSTEMTM STR 4200 Dok Lok 4 2 3 25 25 10 5 MADE IN U S A 10 1 2 5 8 1 2 1 8 1 3 6 25 12 25 4 PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1352 Copyright 2012 JUNE 2014 Vehicle...

Страница 35: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 35...

Страница 36: ...ises for the purpose of repairing or replacing the Product or y return of the Product to the Rite Hite F O B Rite Hite s factory NOT WARRANTED Rite Hite does not warrant against and is not responsible...

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