RITE-HITE Genisys GRH-700 Dok-Lok Скачать руководство пользователя страница 21

Rite‑Hite

®

 

Owner's Manual

  Genisys™ GRH‑700™ Dok‑Lok

®

Publication: 

AMEN00017 2018-05-17 

21

MAINTENANCE
Planned Maintenance

P.M. IN DAYS

INSPECT AND PERFORM:

#

1

180

360

1  

Remove debris around Dok-Lok vehicle restraint

2  

Verify horns, inside and outside lights are working

3  

Replace damaged or missing light bulbs and lenses

4  

Repair, remount, or replace outside and inside signs as required

5  

Inspect dock bumpers. 4in [102mm] of protection is required. Worn, torn, loose or missing bumpers must be replaced.

6  

See

 "Figure 10"

Grease rollers (G) at fittings (top and bottom axle). Grease hook at fittings. 

 

Use Mobilith SHC220 No 2 grease (or equivalent temperature range lithium based grease)
1st 180 days: 7–8 pumps 

180 Day intervals (after the first 180): 2–3 pumps

Note:

  Items that use SAE 30 weight oil lubricant only require lubrication every 360 Days

7  

Check that all concrete anchor bolts are torqued to 60 ft-lbs

8  

Verify clutch torque at the hook shaft is greater than 500 in-lbf

9  

Inspect outside junction and light box They should be securely mounted If loose or damaged, inspect all wires and wire 

connections

10  

Inspect flexible electrical harness from Dok-Lok vehicle restraint to junction box. Look for kinks, crushed areas, etc.

11  

Verify hook is centered between stop plates

12  

Inspect all conduit boxes, control boxes and electrical connections for damage Repair or replace if worn or damaged
If control box has evidence of condensation:
a Inspect conduit Conduit should be routed to enter through the bottom or side of the enclosure A drip leg may be needed 

if the conduit is filling with water 

b Inspect the seal on the cover of the enclosure The seal should be securely adhered to the cover with no signs of 

peeling or bubbling Repair or replace if worn or damaged

c For non-metallic enclosures, breather vent (part number 122130) may be installed The vent is NEMA 4X and will not 

change the environmental rating of the control box

13  

Perform operational test after all maintenance repairs and adjustments are complete

14  

Check and tighten control box mounting hardware

15  

Drive Chain: Check lubrication and tightness See 

"Drive Chain" on page 22

Lubrication may be required more frequently, based on usage and environmental conditions

 

Содержание Genisys GRH-700 Dok-Lok

Страница 1: ...RH 700 12 CARRIAGE 9in Carriage 12in Carriage NOTICE TO USER 2 SAFETY 5 FEATURES 6 ELECTRICAL Control Harness 7 Power Board 8 Restraint Micro Board 9 Wiring Corner Vu Leveler Vu 11 Wiring Pedestrian V...

Страница 2: ...05 7503089 7533431 7546655 7584517 7681271 7823239 7841823 7877831 7914042 8006811 8065770 8141189 8191194 8286757 8287223 8303235 8307956 8443474 8464384 8464846 8465245 8497761 8499897 8544130 85472...

Страница 3: ...Hite representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustm...

Страница 4: ...ior to servicing trailer Prerequisite for proper barrier engagement is that the trailer is parked firmly against a 4in 102mm trade standard thick dock bumper The activation deactivation is solely cont...

Страница 5: ...pment to operate improperly NOTE A note is used to inform you of important installation operation or maintenance information Lockout Procedure Barricade work area and post safety warnings Power supply...

Страница 6: ...ss Hook Lower Spring Bar Electric Motor Assembly Limit Switches Drive Gear Slope Extension NOTE 12 CARRIAGE SHOWN A Shown 12 Carriage Inside Sign Caution Sign Anchor Kit Outside Lights Control Box Wit...

Страница 7: ...rol harness black white r e d g r e e n orange white black orange black blue LS2 UNLOCK LS1 LOCK green b l u e b l a c k r e d b l a c k 1 2 G 3 1 13 1 5 G 45 43 4 4 G green G 45 43 44 120V 1 Phase Po...

Страница 8: ...SCOM 12VDC 12VDC 12VDC 12VDC 12VDC 12VDC RSOL1 RSOL2 RSOL3 J7 3 J7 2 J7 1 J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 J3 2 J3 1 J5 4 J5 3 J5 2 J5 1 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 11...

Страница 9: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 9 ELECTRICAL Restraint Micro Board SHR 5000_Schematic pdf Figure 4...

Страница 10: ...Genisys GRH 700 Dok Lok Owner s Manual Rite Hite 10 Publication AMEN00017 2018 05 17 ELECTRICAL Restraint Micro Board Continued SHR 5000_Schematic PG2 pdf Figure 5...

Страница 11: ...2 J12 6 J12 5 J12 4 J12 3 J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11 2 J11 1 N O CR1 N C N O CR2 N C J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 LEVELER VU LIGHT PAIR G R 12VDC 110mA BLU BRN BLK CORNER VU LIGHT...

Страница 12: ...Genisys GRH 700 Dok Lok Owner s Manual Rite Hite 12 Publication AMEN00017 2018 05 17 ELECTRICAL Wiring Pedestrian Vu Leveler Stored to Unlock Restraint Rite Vu_PED VU STRD UNLK Schematic PDF Figure 7...

Страница 13: ...e Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 13 ELECTRICAL Wiring Pedestrian Vu Continued Leveler Stored to Close Overhead Door Rite Vu_PED VU OHD STRD UNLK Schematic PDF...

Страница 14: ...ight Box To Controls Red Lamp Green Lamp Light Box Cover 40 Wire 12 VDC Red Light OSR Term for Gen2 OSR Term for URC 40 Term for SDL Green Light 41 Wire 12 VDC Green Light OSG Term for Gen2 OSG Term f...

Страница 15: ...I G assembly must be free of plates or other obstructions Always operate Dok Lok vehicle restraint from top of dock Dok Lok vehicle restraints should be operated by authorized personnel who have read...

Страница 16: ...o or out of loading bay Restraint LOCKING LOCK button pressed Trailer has backed into loading dock and is parked firmly against dock bumpers Hook rotates from STORED position to entrap R I G If horn s...

Страница 17: ...ion to STORED position If horn sounds go to FAULT State from UNLOCKING State RED GREEN RESTRAINT POSITION CONTROL BOX STATUS OUTSIDE LIGHT STATUS INSIDE LIGHTS OUTSIDE LIGHTS OUTSIDE LIGHTS Check outs...

Страница 18: ...ack trailer up against dock Repeat UNLOCK operation UNLOCK LOCK DO Visually inspect before loading unloading vehicle DOK LOK hook must secure rear impact guard See warnings on side panel Additional wa...

Страница 19: ...TSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRAILER Visually inspect before loading unloading vehicle DOK LOK hook must secure...

Страница 20: ...ation it may be necessary to raise the leveler before performing maintenance DANGER B A When working under dock leveler platform or lip 1 Install Safe T Strut with the assistance of another person Rai...

Страница 21: ...ld be securely mounted If loose or damaged inspect all wires and wire connections 10 Inspect flexible electrical harness from Dok Lok vehicle restraint to junction box Look for kinks crushed areas etc...

Страница 22: ...before clutch slips c If the clutch torque measured is less than 500 in lbs gear motor should be replaced 5 The drive chain should have 1 8in 3mm to 1 4in 6mm slack To tighten chain a Open motor encl...

Страница 23: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 23...

Страница 24: ...osed Depressed Red Red On 3 Hooked 90 Open Released Closed Depressed Green Red Off 4 No Hook Upper Closed Depressed Closed Depressed Red Red On 1 Set multimeter to RX1 scale for Continuity Test 2 Atta...

Страница 25: ...7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1 J7 19 N A J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS LD2 LD1 LD7 MICRO CONTROL BOARD LEDS LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD...

Страница 26: ...otor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J12 6 J12 5 J11 2 J11 1 J7 19 J15 2 J15 3 J15 4 J15 5 J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS L...

Страница 27: ...ed light OSR Outside green light OSG Dok lok horn HORN Motor ouptut 1 M1 LOCK Motor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J13 1 J13 2 J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11...

Страница 28: ...RTS Carriage and Track 9in 55 54 12 5 40 39 19 62 53 4 49 56 41 38 30 32 2 33 49 43 3 1 8 18 28 57 27 25 11 45 44 49 48 47 51 43 44 48 46 24 26 50 18 41 2 31 19 15 16 17 16 13 9 34 35 10 14 42 10 9 10...

Страница 29: ...Socket Head Screw 1 4 20 x 1 1 2 Long 51636 28 4 Bolt 5 16 18 x 5 8 Long 58069 29 1 Wire Tie 13 1 2 Long 55892 30 1 Control Harness item 31 is locknut for harness 150709 01 31 1 Lock Nut 55791 32 1 C...

Страница 30: ...05 17 PARTS Carriage and Track 12in 54 2 19 4 49 41 38 13 30 32 33 42 34 35 53 49 3 1 8 18 28 57 27 25 12 11 45 44 49 48 47 51 43 44 48 46 24 26 50 18 41 2 31 19 15 16 17 16 9 10 6 14 10 9 5 10 14 10...

Страница 31: ...Hook Shaft 54987 27 2 Socket Head Screw 1 4 20 x 1 1 2 Long 51636 28 4 Bolt 5 16 18 x 5 8 Long 58069 29 1 Wire Tie 13 1 2 Long 55892 30 1 Control Harness item 31 is locknut for harness 150709 01 31 1...

Страница 32: ...utside Light Assembly RED GR 802 4 SCR 10 32X 438 MACH RN 803 1 LED Outside Light Bu 804 1 LED Outside Light Bul 805 1 Rubber Gaske 806 1 Outside Light Enclosu 807 2 Hinge Pin 809 1 Circuit Board 807...

Страница 33: ...ons 141499 308 1 Dok Lok inlay decal 3button horn override Less Advanced Control Package 144803 309 1 Control power ON OFF decal If equipped 144829 1 Unlock enable decal If equipped 144830 310 1 Dange...

Страница 34: ...TRANSITION DOK SYSTEMTM STR 4200 Dok Lok 4 2 3 25 25 10 5 MADE IN U S A 10 1 2 5 8 1 2 1 8 1 3 6 25 12 25 4 PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1352 Copyright 2012 JUNE 2014 Vehicle...

Страница 35: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 35...

Страница 36: ...ises for the purpose of repairing or replacing the Product or y return of the Product to the Rite Hite F O B Rite Hite s factory NOT WARRANTED Rite Hite does not warrant against and is not responsible...

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