RITE-HITE Dok-Lok VBR-500 Скачать руководство пользователя

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Pub. No. 1190 — May 2014

RITE-HITE

VBR-500 DOK-LOK

Owner’s Manual

Item

Qty

Description

Part Number

Power Unit - Standalone Dok-Lok, 120V 1PH

114167

(Ref. To Leveler Parts Manual For Combo Dock Leveler/Dok-Lok Power Unit)

90Deg. Hydraulic Fitting, #4 SAE(M) #6 JIC(M)

55267

Hose Assembly, .38ID 18L

117527

90Deg. Hydraulic Fitting, #4 SAE(M) #4 JIC(M)

16918

Hose Assembly, .38ID 18L

142598

Palnut .31-18

56540

Flat Washer, .31

51803

Hex Head Bolt, .31-18 x 3.25L

117518

Mounting Plate 10 x 7.25 x .19

142705

90Deg Hydraulic Fitting #6 MAORB #6 MJ

16917

Hirschmann Plug

117575

Flange Bolt .31-18 x .75L

142701

Fitting Straight #6 MORB #6 MJ

55386

Fitting Straight #4 MORB #4 MJ

117513

Plug #4 MORB

118307

Mounting Bracket

133051

45Deg Hydraulic Fitting #6 MJ #6 FLS

55364

90Deg Hydraulic Fitting #4 SAE(M) #4 JIC(M)

16920

Dok-Lok Manifold Complete, Standalone Unit (Incl. valves & solenoids)

139659

Dok-Lok Manifold Complete, Combo Unit - Pit Leveler (Incl. valves & sol.)

139395

Dok-Lok Manifold Complete, Combo Unit - Vert. Leveler (Incl. valves & sol.)

139656

HYDRAULIC REPLACEMENT PARTS LIST

(Bucher - After 11/21/13)

NOTE:

* Indicates the quantity shown changes depending on configuration ( Stand Alone, Pit or Vertical Style). Refer

to illustration.

Содержание Dok-Lok VBR-500

Страница 1: ...BR 500 Dok Lok Vehicle Restraint Owners Manual This Manual Covers Restraints Built After Serial Numbers VB5001000 and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1190 MAY 2014 MADE IN U S...

Страница 2: ...2 Pub No 1190 May 2014 RITE HITE VBR 500 DOK LOK Owner s Manual...

Страница 3: ...two years parts and labor from date of shipment in accordance with Rite Hite s Standard Warranty Policy NOTICE TO USER Your local Rite Hite representative provides a Planned Maintenance Program P M P...

Страница 4: ...eriorate or become unreadable RITE HITE Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HI...

Страница 5: ...kept 5 As with any piece of machinery dock equipment requires routine maintenance lubrication and adjustments Your local RITE HITE representative offers owners the option of a Planned Maintenance Prog...

Страница 6: ...proper barrier engagement is that the trailer is parked firmly against a 4 trade standard thick dock bumper The activation deactivation is solely controlled from inside of the building by momentarily...

Страница 7: ...SPRINGS Main Cylinder extends to position barrier outside of pit Return springs retract the main cylinder keeping the vertical barrier face in contact with the R I G R I G SENSOR Detects when the barr...

Страница 8: ...s inside sign light box control box main cylinder return springs main cylinder R I G sensor lock limit switch barrier assembly lifting spring positioning cylinder brush seal stored limit switch mounti...

Страница 9: ...barrier blocks the R I G assembly If a condition occurs that cannot be remedied by backing the trailer firmly against the dock bumpers secure the trailer by other means Be sure that the area around th...

Страница 10: ...ED LOCK UNLOCK OVERRIDE HORN 3 2 1 GREEN RED FIGURE 5 RESTRAINT LOCKED Visually inspect to ensure that the DOK LOK barrier obstructs the R I G of the trailer being serviced before operating the dock l...

Страница 11: ...alerting the truck driver not to move If the trailer is parked firmly against the dock bumpers go to OVERRIDE state If not press UNLOCK to clear the fault have trailer back up and repeat Restraint LO...

Страница 12: ...rd i e wheel chocks Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means Outside light is flashing red alerting the truck driver not to move To...

Страница 13: ...n and light box They should be rigidly mounted If loose or damaged inspect all wires and wire connections 5 Inspect switch wires from VBR 500 DOK LOK vehicle restraint to junction box Look for kinks c...

Страница 14: ...able Hydraulic power unit Check hydraulic power unit Repair or replace as required 3 DOK LOK barrier is operational but all Bulbs burnt out loose or Check all bulbs and replace as lights are out missi...

Страница 15: ...timeter to RX1 scale for Continuity Test 2 Attach multimeter leads to white and black wires of mag reed switch connector You should have no magnet present no meter reading magent present a Full Scale...

Страница 16: ...linder to Retract CR1 Green Light Interlock Output CR2 Unidox Output CR3 Security System Output M1 Power Unit Run T Steady ON D Double Pulse F OFF P Pulsing Flashing TRUE when Unidox is enabled Varies...

Страница 17: ...LOCK UNLOCK ISA2 HS 3 HS 2 HS 1 1 L 1 L 2 MCOM M 1 SCOM SOL1 SOL2 CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position Cyl...

Страница 18: ...CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position Cyl Extend Solenoid 2 Position Cyl Float 10 Sol Com A 8 Sol1 9 Sol2 P...

Страница 19: ...L 2 MCOM M 1 SCOM SOL1 SOL2 CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position Cyl Extend Solenoid 2 Position Cyl Float...

Страница 20: ...In M Main RI Ramp In P Position Locking Cylinder Positioning Cylinder Solinoid Valve WSW SOL1 Position Cylinder Extend Check Valve System Relief 500 PSI Shuttle Valve WKH Solinoid Valve WSZ SOL2 Posit...

Страница 21: ...er Solinoid Valve WKV SOL4 Lip Block Solinoid Valve WKC SOL3 Divert Valve NOTE Only Used With Combination Power Unit Check Valve System Relief 500 PSI Solinoid Valve WSW SOL1 Position Cylinder Extend...

Страница 22: ...itioning Cylinder Solinoid Valve WKC SOL3 Divert Valve NOTE Only Used With Combination Power Unit Check Valve System Relief 500 PSI Solinoid Valve WSW SOL1 Position Cylinder Extend Shuttle Valve WKH S...

Страница 23: ...May 2014 23 RITE HITE VBR 500 DOK LOK Owner s Manual OUTSIDE LIGHT BOX WIRING 40 Wire White Wire Red Wire 42 Wire White Wire Red Wire 41 Wire Red Lamp Green Lamp Light Box Cover FIGURE 17 OUTSIDE LIGH...

Страница 24: ...y Adhesive Vinyl 1099 P N 51161 To Magnets Prior To Assembly 10 16 28 37 32 36 31 29 19 43 42 18 19 29 3 31 7 14 8 44 14 7 7 7 14 6 14 8 20 27 5 28 12 39 40 41 28 27 Torque To 73 Ft Lb Typ 4 Places 1...

Страница 25: ...736 20 1 Lifting Spring 137309 21 2 Pan Head Screw 6 32 x 1 25L 116738 22 4 Nylock Nut 6 32 58814 23 2 Mag Reed Switch 134627 24 1 Magnet RIG Sensor 107121 25 2 Pan Head Screw 6 32 x 5L 109552 26 2 Fo...

Страница 26: ...0 May 2014 RITE HITE VBR 500 DOK LOK Owner s Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 16 19 20 16 16 17 18 2 3 HYDRAULIC REPLACEMENT PARTS Haldex Before 11 21 13 NOTE Pit Style Leveler Powe...

Страница 27: ...raulic Tank 9 1 Hose Assembly 38ID 18L 117527 10 1 Check Valve 11 1 System Relief Valve 12 1 Sequence Valve 13 1 90Deg Hydraulic Fitting 4 SAE M 4 JIC M 16920 14 1 Hose Assembly 25ID 10L 117523 15 1 H...

Страница 28: ...YLE COMBINED POWER UNIT VERTICAL STYLE COMBINED POWER UNIT 2 RO To Leveler Main Cylinder 13 T To Leveler Power Unit Reservoir 14 P VBR6 14 LO To Leveler Lip Cylinder 13 M VBR6 20 14 LI 13 RI FROM LEVE...

Страница 29: ...Fitting 6 MAORB 6 MJ 16917 11 4 Hirschmann Plug 117575 12 2 Flange Bolt 31 18 x 75L 142701 13 3 Fitting Straight 6 MORB 6 MJ 55386 14 3 Fitting Straight 4 MORB 4 MJ 117513 15 2 Plug 4 MORB 118307 16...

Страница 30: ...aight Hydraulic Fitting 4 117513 5 3 Straight Hydraulic Fitting 6 117514 6 2 Hirschmann Plug Rect Harn Assy 117575 7 1 Valve Solenoid 2 118548 9 2 90Deg Hydraulic Fitting 4 SAE M 6 JIC M 55267 10 1 4...

Страница 31: ...4 3 Straight Hydraulic Fitting 4 117513 5 3 Straight Hydraulic Fitting 6 117514 6 4 Hirschmann Plug Rect Harn Assy 117575 7 1 Valve Solenoid 2 118548 8 1 Valve Solenoid 4 118550 9 2 90Deg Hydraulic F...

Страница 32: ...d 3 118549 4 3 Straight Hydraulic Fitting 4 117513 5 3 Straight Hydraulic Fitting 6 117514 6 3 Hirschmann Plug Rect Harn Assy 117575 7 1 Valve Solenoid 2 118548 9 2 90Deg Hydraulic Fitting 4 SAE M 6 J...

Страница 33: ...00 105424 5 1 Lockout tagout warning decal 105430 6 1 VBR 500 Owner s manual Publication No 1190 Pub No 1190 MISCELLANEOUS REPLACEMENT PARTS LIST 10 8 1 8 4 5 10 4 3 6 25 12 25 4 PRINTED IN U S A RITE...

Страница 34: ...r s Manual M1 SOL1 SOL2 21 22 22 23 light base control box 26 27 25 24 27 25 24 29 31 30 34 33 32 31 16 1 14 ga wire x 5 long with ring terminal existing black wire 3 10 2 17 14 12 13 19 20 4 6 7 8 9...

Страница 35: ...specific part 107 xxx 15 1 Full Load Amp and Voltage Decal Consult RITE HITE for specific part 110 xxx 16 1 Horn 12VDC 57383 17 1 Wiring harness 105460 18 1 Grounding harness 105456 19 4 Screw panhead...

Страница 36: ...cities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is Rite Hite s exclusive warranty RITE HITE...

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