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20148107

20 

GB

Start-up, calibration and operation of the burner

8.1

Notes on safety for the first start-up

8.2

Combustion adjustment

In  conformity  with  EN  267 the application  of  the  burner  on  the
boiler, adjustment and testing must be carried out observing the
instruction manual of the boiler, including verification of the CO
and CO

2

 concentration in the flue gases, their temperatures and

the average temperature of the water in the boiler.

Tab. F

8.3

Nozzles installation

The  burner  complies  with  the  emission  requirements  of  the
EN 267 standard.
In order to guarantee that emissions do not vary, recommended
and/or alternative nozzles specified by the manufacturer in the In-
struction and warning booklet should be used.

8.3.1

Nozzles recommended

Danfoss type H.

8.4

Pump pressure

The pump leaves the factory set for kerosene working. 

10 bar:

 maximum pressure for kerosene.

 8

Start-up, calibration and operation of the burner

WARNING

The first start-up of the burner must be carried out
by qualified personnel, as indicated in this manual
and in compliance with the standards and regula-
tions of the laws in force.

WARNING

Check the correct working of the adjustment, com-
mand and safety devices.

WARNING

Combustion air is drawn in from outside, meaning
there  may  be  notable  changes  in  temperature,
which can affect the percentage of CO

2

You are advised to adjust CO

2

 in accordance with

the graph featured. 
Exemple:  outside  air  temperature  10  °C,  adjust
CO

2

 to 11.6% (± 0.2%).

Outside air temperature (°C)

% CO

2

D7052

Fig. 13

Burner

Nozzle

Pump

pressure

Burner

output

Combustio

n head

adjustment

Air damper
adjustment

Model

GPH

Angle

bar

kg/h ± 4%

Set-point

Set-point

RDB 3.2 60 kW

DANFOSS

1.50

45° H

9.4

5.0

3

3.5

WARNING

It is advisable to replace nozzles every year dur-
ing regular maintenance operations.

CAUTION

The use of nozzles other than those specified by
the  manufacturer  and  inadequate  regular
maintenance may result into emission limits non-
conforming  to  the  values  set  forth  by  the
regulations  in  force,  and  in  extremely  serious
cases,  into  potential  hazards  to  people  and
objects.
The manufacturing company shall not be liable for
any such damage arising from non-observance of
the requirements contained in this manual.

Содержание RDB 3.2 BT 50/70

Страница 1: ...20148107 2 07 2018 Installation use and maintenance instructions Kerosene burner One stage operation CODE MODEL 20138275 RDB 3 2 BT 50 70 GB...

Страница 2: ...Original instructions...

Страница 3: ...for the installation 11 5 2 Handling 11 5 3 Preliminary checks 11 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 where gas oil use is permitted by the appliance Manufact...

Страница 4: ...8 10 12External lockout indicator 26 8 10 13Frequency main supply anomaly 26 8 10 14Internal voltage anomaly 26 8 10 15Checking the fan motor 26 8 10 16Checking the electronic circuit controlling the...

Страница 5: ...owing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibility The...

Страница 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Страница 7: ...onents most likely to be subject to wear and tear use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every r...

Страница 8: ...ilter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tan...

Страница 9: ...burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 3 2 Safety warnings The dimension of the boiler s combustion...

Страница 10: ...nel must not carry out on their own initiative opera tions or interventions that are not within their province Personnel must inform their superiors of every problem or dangerous situation that may ar...

Страница 11: ...mper adjustment screw 4 Technical description of the burner Designation Voltage Code RDB 3 2 BT 50 70 1 230V 50Hz 20138275 Output Thermal power with air at 20 C 5 0 kg h 60 kW Fuel Kerosene viscosity...

Страница 12: ...set for Kerosene use are not suitable for use with Gas oil containing a Bio blend Please refer to the spare part list for the specific hoses suitable for bio fuel use In case of use with gas oil cont...

Страница 13: ...he laws in force WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity a...

Страница 14: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Страница 15: ...ry the insulating gasket holes 5 see Fig 5 Fix the flange 1 Fig 6 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 Prepare a suitable lifting system...

Страница 16: ...e flues for pressure exhaust of flue gases the condensation kind Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where nec essary us...

Страница 17: ...ated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1...

Страница 18: ...length of the suction line I D internal diameter of the oil pipes NOTE The Tab C and Tab D show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Страница 19: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab E shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Страница 20: ...ssure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer...

Страница 21: ...ALLER CARRIED OUT IN THE FACTORY Fig 4 WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the id...

Страница 22: ...nel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety devices WARNING Combu...

Страница 23: ...chamber with zero depression This regulation is purely indica tive Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the com...

Страница 24: ...ume of air entering the combus tion chamber and thus diminishing its pressure There is a reduction of CO2 and the adhesion of the flame to the air dif fuser disc improves Setting advisable for ignitio...

Страница 25: ...ailure t5i Post ignition time Only 3 consecutive re ignition attempts are permitted Loss of flame during operation R ecycle max 3 attempts t1 t3 t4i ts t5i t4l HT FM ID V1 F LED F LED P M t3i POW ERSU...

Страница 26: ...complete start up sequence if there is a flame failure during operation the final action at the last attempt following flame failure is a lock out 3 re cycles Status Reset push button colour Seconds C...

Страница 27: ...f the parasite flame or the extraneous light are detected during the pre purging the pre purging time of 15 seconds is reset and the time for checking for the presence of a parasite flame or ex traneo...

Страница 28: ...see section 8 10 2 8 10 16 Checking the electronic circuit controlling the oil valve The control box detects the presence of a fault inside the elec tronic circuit controlling the oil valve the fault...

Страница 29: ...rogramming allowed in OPERATION Press the button for 15 sec t 20 sec GREEN led flashing 2 times Release the button GREEN led OFF Press push button 1 time for enable or 2 times for disable function GRE...

Страница 30: ...listed in the table below Tab I Blinking frequency of the reset push button for status indication See Faults diagnosis lockouts on page 24 Description Lockout time Led colour Probable cause Presence o...

Страница 31: ...a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump If the problem lies in the suction line check to make sure t...

Страница 32: ...nents The safety components must be replaced at the end of their life cycle indicated in Tab J The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditi...

Страница 33: ...interventions must only be carried out by qualified authorised personnel in accordance with the contents of this manual and in compliance with the standards and regulations of current laws Faults Poss...

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Страница 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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