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20148107

12 

GB

Installation

5.4

Installer/Servicer notes for the use of Gas oil with Bio blends up to 30% where gas oil use is permitted by 
the appliance Manufacturer

During the burner installation, check that the gasoil and bio
fuel  blends  are  in  accordance  with  Riello  specifications
(please  refer  to  the  chapters  "Technical  Data"  and  "Guid-
ance  for  the  use  of  bio  fuel  blends  up  to  30%"  within  the
burner technical manual).

If  a  Bio  blend  is  in  use  the  installer  must  seek  information
from the end user that their fuel supplier can evidence that
the blends of fuel conform to the relevant standards.

Check that the materials used in the construction of the oil
tank and ancillary equipment are suitable for bio fuels, If not
these  must  be  upgraded  or  replaced  with  Bio  compatible
parts.

Particular  attention  should  be  given  to  the  oil  storage  tank
and supply to the burner. Riello recommends that existing oil
storage  tanks  are  cleaned,  inspected  and  any  traces  of
water are removed BEFORE bio fuel is introduced (Contact
the  tank  manufacturer  or  oil  supplier  for  further  advice).  If
these recommendations are not respected this will increase
the risk of contamination and possible equipment failure.

In line oil filters should be replaced making sure that they are
Bio compatible. Riello recommends a good quality bio com-

patible oil filter at the tank and a secondary 60 micron filter
are used to protect the burner pump and nozzle from con-
tamination.

The burner hydraulic components and flexible oil lines must
be  suitable  for  bio  fuel  use  (check  with  Riello  if  in  doubt).
Riello have carefully chosen the specification of the bio com-
patible components including the flexible oil lines to protect
the  pump,  safety  value  and  nozzle.  The  Riello  warranty  is
dependent  upon  the  use  of  Riello  genuine  components
including the oil lines, being used. The burner must be com-
missioned  and  combustion  parameters  set  to  appliance
manufacturer's recommendations.

Regularly  check  visually  for  any  signs  of  oil  leakage  from
seals, gaskets and hoses.

It is strongly recommended that with Bio fuel use, oil filters
are inspected and replaced every 4 months. More regularly
where contamination is experienced.

During  extended  periods  of  non  operation  and/or  where
burners are using oil as a standby fuel, it is strongly recom-
mended that the burner is put into operation for shorts peri-
ods at least every three months.

5.5

Working position

WARNING

The burner is designed to operate only in the po-
sitions 

1

, and 

(Fig. 3). 

Installation 

1

 is preferable, as it is the only one that

allows performing maintenance operations as de-
scribed in this manual. Installations 

2

3

 and

 4 

al-

low working operations but not maintenance with
hooking to the boiler.

DANGER

Any other position could compromise the correct
operation of the appliance. Installation 

5

 is forbid-

den for safety reasons.

D4618

1

2

3

4

5

Fig. 3

Содержание RDB 3.2 BT 50/70

Страница 1: ...20148107 2 07 2018 Installation use and maintenance instructions Kerosene burner One stage operation CODE MODEL 20138275 RDB 3 2 BT 50 70 GB...

Страница 2: ...Original instructions...

Страница 3: ...for the installation 11 5 2 Handling 11 5 3 Preliminary checks 11 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 where gas oil use is permitted by the appliance Manufact...

Страница 4: ...8 10 12External lockout indicator 26 8 10 13Frequency main supply anomaly 26 8 10 14Internal voltage anomaly 26 8 10 15Checking the fan motor 26 8 10 16Checking the electronic circuit controlling the...

Страница 5: ...owing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibility The...

Страница 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Страница 7: ...onents most likely to be subject to wear and tear use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every r...

Страница 8: ...ilter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tan...

Страница 9: ...burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 3 2 Safety warnings The dimension of the boiler s combustion...

Страница 10: ...nel must not carry out on their own initiative opera tions or interventions that are not within their province Personnel must inform their superiors of every problem or dangerous situation that may ar...

Страница 11: ...mper adjustment screw 4 Technical description of the burner Designation Voltage Code RDB 3 2 BT 50 70 1 230V 50Hz 20138275 Output Thermal power with air at 20 C 5 0 kg h 60 kW Fuel Kerosene viscosity...

Страница 12: ...set for Kerosene use are not suitable for use with Gas oil containing a Bio blend Please refer to the spare part list for the specific hoses suitable for bio fuel use In case of use with gas oil cont...

Страница 13: ...he laws in force WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity a...

Страница 14: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Страница 15: ...ry the insulating gasket holes 5 see Fig 5 Fix the flange 1 Fig 6 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 Prepare a suitable lifting system...

Страница 16: ...e flues for pressure exhaust of flue gases the condensation kind Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where nec essary us...

Страница 17: ...ated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1...

Страница 18: ...length of the suction line I D internal diameter of the oil pipes NOTE The Tab C and Tab D show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Страница 19: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab E shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Страница 20: ...ssure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer...

Страница 21: ...ALLER CARRIED OUT IN THE FACTORY Fig 4 WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the id...

Страница 22: ...nel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety devices WARNING Combu...

Страница 23: ...chamber with zero depression This regulation is purely indica tive Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the com...

Страница 24: ...ume of air entering the combus tion chamber and thus diminishing its pressure There is a reduction of CO2 and the adhesion of the flame to the air dif fuser disc improves Setting advisable for ignitio...

Страница 25: ...ailure t5i Post ignition time Only 3 consecutive re ignition attempts are permitted Loss of flame during operation R ecycle max 3 attempts t1 t3 t4i ts t5i t4l HT FM ID V1 F LED F LED P M t3i POW ERSU...

Страница 26: ...complete start up sequence if there is a flame failure during operation the final action at the last attempt following flame failure is a lock out 3 re cycles Status Reset push button colour Seconds C...

Страница 27: ...f the parasite flame or the extraneous light are detected during the pre purging the pre purging time of 15 seconds is reset and the time for checking for the presence of a parasite flame or ex traneo...

Страница 28: ...see section 8 10 2 8 10 16 Checking the electronic circuit controlling the oil valve The control box detects the presence of a fault inside the elec tronic circuit controlling the oil valve the fault...

Страница 29: ...rogramming allowed in OPERATION Press the button for 15 sec t 20 sec GREEN led flashing 2 times Release the button GREEN led OFF Press push button 1 time for enable or 2 times for disable function GRE...

Страница 30: ...listed in the table below Tab I Blinking frequency of the reset push button for status indication See Faults diagnosis lockouts on page 24 Description Lockout time Led colour Probable cause Presence o...

Страница 31: ...a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump If the problem lies in the suction line check to make sure t...

Страница 32: ...nents The safety components must be replaced at the end of their life cycle indicated in Tab J The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditi...

Страница 33: ...interventions must only be carried out by qualified authorised personnel in accordance with the contents of this manual and in compliance with the standards and regulations of current laws Faults Poss...

Страница 34: ......

Страница 35: ......

Страница 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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