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39

20135737

GB

Faults - Possible causes - Solutions

Tab. T

8.2

Operating faults

Tab. U

The burner locks out during the
pre-purge phase.

The air pressure switch does not change over
to the operational position.

The pressure switch is faulty, replace it.
The air pressure is too low, (the head is bad adjust-
ed).

The flame exists.

Faulty valves: replace them.

The burner continues to re-
peat the starting cycle without
going on lockout.

The gas pressure in the gas-mains lies very
close to the value to which the gas pressure
switch has been set.
The sudden drop in pressure when the valve is
opened provokes the opening of the pressure
switch itself, so the valve closes again immedi-
ately and the motor stops.
The pressure then starts to increase again, the
pressure switch closes, the start-up cycle be-
gins again and so on.

Lower and set the pressure switch.

Faults

Possible Causes

Solution

Fault

Possible Causes

Solution

The burner locks out during op-
eration.

Earth probe.

Check the right position and if necessary set it ac-
cording to the instructions of this manual.
Clean or replace the ionisation probe.

The flame disappears 4 times.

Check the gas pressure in the network and/or ad-
just the solenoid valve according to the instruc-
tions of this manual.

Air pressure switch opening.

The air pressure is too low, (the head is bad adjust-
ed).
The air pressure switch is defective: change it.

The burner tends to lose the
flame in the passage from the
1st to 2nd stage.

Burner output ratio between the 1st and 2nd
greater than 1:2.

Restore the correct maximum ratio of 1:2 checking
that the burner output of the 1st stage is not less
than the minimum of the firing rate.

High air excess in 1st stage.

Reset the correct air excess value (l min. = 1.3).

Burner shut down.

Gas pressure switch opening.

Check the pressure in the network and/or adjust
the solenoid valve according to the instructions of
this manual.

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Содержание 915 T1

Страница 1: ...mantenimiento 20135737 4 10 2020 Forced draught gas burners Quemadores de gas con aire soplado Two stage operation Funcionamiento a dos llamas CODE C DIGO MODEL MODELO TYPE TYP 3761558 BS1D 915T1 3761...

Страница 2: ...Translation of the original instructions Traducci n de las instrucciones originales...

Страница 3: ...dling 15 5 4 Preliminary checks 15 5 4 1 Control of the supply 15 5 4 2 Control of burner characteristics 16 5 5 Operating position 16 5 6 Securing the burner to the boiler 17 5 7 Combustion head adju...

Страница 4: ...am for entering the menu 31 5 14 3 Shut down test 32 5 14 4 Post purging and continuous purging 32 5 14 5 Intermittent operation 32 5 14 6 Setting the opening delay of the 2nd stage 32 5 14 7 Setting...

Страница 5: ...e Directive EMC 2014 30 EU Electromagnetic Compatibility Such products are marked as follows The quality is guaranteed by a quality and management system certified in accordance with ISO 9001 2015 Man...

Страница 6: ...tributed in compliance with the requirements defined in the Legislative Decree of January 8th 2004 and July 17th 2009 Type of product Forced draught gas burner Model BS1D BS2D BS3D BS4D Regulation app...

Страница 7: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Страница 8: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Страница 9: ...tenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specifi...

Страница 10: ...1 230 50 3761558 BS2D TC 1 230 50 3761658 BS3D TC 1 230 50 3761716 3761758 3761771 BS4D TC 1 230 50 3761816 3761858 Range Size Fuel Natural gas LPG Variations Electrical supply 1 230 50 1 220 60 B S...

Страница 11: ...b D Model BS1D BS2D BS3D BS4D Heat output 1 kW Mcal h 16 19 52 13 8 16 3 44 7 35 40 92 30 1 34 4 78 2 65 75 197 55 9 68 8 162 5 110 140 249 94 6 120 4 215 Fuel G20 Gas NCV 8 12 kWh Nm3 7000 10 340 kca...

Страница 12: ...O P B C M L D4475 T Fig 1 Model A B C D E F G H I L T M N O P R S BS1D 234 254 295 122 112 346 230 276 116 70 174 89 210 192 66 167 140 170 BS2D 255 280 325 125 5 125 5 352 238 252 114 100 174 106 23...

Страница 13: ...icated on page 18 WARNING Only for the BS4D model To ensure operation with a burner output from 220 249 kW remove the pre cut soundproofing to free the additional air input slots on the cover see A Fi...

Страница 14: ...am EN 676 For applications where the boiler does not conform to EN 303 or where the combustion chamber is much smaller than the dimen sions given in EN 676 please consult the manufacturers 60 70 0 4 0...

Страница 15: ...bustion head 13 Capacitor 4 10 Burner equipment Flange with insulating gasket No 1 Screws and nuts for fixing the flange to the boiler No 4 7 pin plug No 1 Screw and nut for flange No 1 4 pin plug No...

Страница 16: ...e control box from the burner it is necessary to Fig 6 disconnect all the connectors connected to it all the plugs the high voltage cables and the earth wire TB unscrew the screw A and pull the contro...

Страница 17: ...iven in chapter Technical data on page 9 Observe the permissible ambient temperatures for storage and transport 20 70 C with max relative air humidity 80 5 4 Preliminary checks 5 4 1 Control of the su...

Страница 18: ...NG A burner label that has been tampered with re moved or is missing along with anything else that prevents the definite identification of the burner makes any installation or maintenance work diffi c...

Страница 19: ...sket 3 in between using the screws 4 and if necessary the nuts 2 but keeping one of the two top screws 4 loose Insert the combustion head of the burner in the flange 5 tighten the flange with the scre...

Страница 20: ...g the head assembly To remove the head assembly it is necessary to disconnect the connections 3 and 5 Fig 12 remove the tube 4 and loosen the screws 10 Fig 12 unscrew and remove the screws 7 remove th...

Страница 21: ...in the 4 pin plug X4 electrical wiring of page 23 Adjust the 1st stage using the screw 12 after loosening clockwise the nut 11 Fig 15 referring to the table below for the CO2 values Once the ideal set...

Страница 22: ...17 Depending on the entry point the cable clamp with pressure test point 1 and simple cable clamp 2 may need swapping over Consequently you must make sure the cable clamp 1 is positioned correctly the...

Страница 23: ...r to operate having been fixed find the nearest output value in Tab I for the burner in ques tion Read on the right column 1 the pressure at the socket M2 Fig 16 on page 20 Add this value to the estim...

Страница 24: ...is correctly connected to an efficient earthing system made according to current standards It is necessary to check this fundamental safety requirement In the event of doubt have the electrical syste...

Страница 25: ...tch Brown Blue Black TO BE DONE BY BY THE INSTALLER WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that sh...

Страница 26: ...fail ure t5 Delay time between the 1st and 2nd stage ts Safety time V1 1st stage valve V2 Valve 2nd stage t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P TR P M AD t5 V2 SO SO POWER SUPPLY Signal not...

Страница 27: ...15 t3r A recycle attempt is made if there is an air pressure drop during the pre purging stage there is then a lockout in the event of a second loss of air pressure between the 16th second and the 29t...

Страница 28: ...due to a drop in air pressure after the pre purging was repeated due to a previous lack of air or 10 sec before the end of the pre purging or during the safety time or during normal operation RED Bli...

Страница 29: ...remote reset is pressed during op erations for more than 5 seconds and less of 10 seconds to not go to the successive menu the burner switches off the gas valve closes the flame goes out and the star...

Страница 30: ...and by signalling a fault The fault is indicated by the blinking LED see paragraph Fault diagnostics lockouts on page 26 The burner restarts when the voltage exceeds approx 180V or if it goes below 27...

Страница 31: ...time The burner switches off the flame when the heat request thermostat opens cutting off the fuel sup ply to the valves The post purging function is not performed after a lockout of the motor or valv...

Страница 32: ...lso the logging of the operating hours Together with the operating hours also the number of the burner s first stage valve openings is saved In the menu see paragraph Programming menu on page 31 it is...

Страница 33: ...ching off test 5s t 10s 2 blinks RED none none Automatic at the end of the blink Post purging Continuous purging 10s t 15s 1 GREEN blink 1 1 minute 2 2 minutes 3 3 minutes 4 4 minutes 5 5 minutes 6 6...

Страница 34: ...e button GREEN led OFF Press the button 1 time to enable a shut down every hour Press the button 2 times to enable a shut down every 24 hours GREEN led ON and OFF every time press and release After 10...

Страница 35: ...setting the programming menu parameters and the lockout log The control box allows you to reset the log and the number of lockouts the operating hours the number of ignitions and recov er the menu s d...

Страница 36: ...equest or af ter a recycle due to flame loss during operation After 15 seconds the air pressure is too low the head has been poorly adjusted The air pressure switch is defective change it Lockout for...

Страница 37: ...e average temperature of the wa ter in the boiler It is advisable to set the burner according to the type of gas used and following the indications in Tab R Tab R 6 Start up calibration and operation...

Страница 38: ...or return lines in the air suction areas and in the combustion product waste pipe Carry out an analysis of the combustion flue gases Significant differences with respect to the previous measure ments...

Страница 39: ...Tab S 7 3 Opening the burner If maintenance of the combustion head is required refer to the in structions given in Operating position on page 16 For accessing to the interior of the burner loosen the...

Страница 40: ...The connections in the control box are wrongly inserted Check and connect completely all the plugs The air pressure switch is changed over to the operational position Replace the pressure switch Burn...

Страница 41: ...tch Faults Possible Causes Solution Fault Possible Causes Solution The burner locks out during op eration Earth probe Check the right position and if necessary set it ac cording to the instructions of...

Страница 42: ...60 20031875 BS2D long 100 114 170 180 3001007 BS2D extra long 100 114 270 280 3001008 BS3D 110 128 267 282 3001009 BS4D 145 168 302 317 3001016 Burner Kit code for standard head and Extended head Code...

Страница 43: ...er sticas del quemador 16 5 5 Posici n de funcionamiento 16 5 6 Fijaci n del quemador a la caldera 17 5 7 Regulaci n del cabezal de combusti n 18 5 7 1 Extracci n del conjunto cabezal 18 5 7 2 Montaje...

Страница 44: ...tinua 32 5 14 5 Funcionamiento intermitente 32 5 14 6 Configuraci n del retraso de apertura de la 2 llama 32 5 14 7 Configuraci n de la pre ventilaci n larga 32 5 14 8 Visualizaci n del historial de b...

Страница 45: ...patibilidad Electromagn tica Estos productos est n marcados como se indica a continuaci n La calidad est garantizada mediante un sistema de calidad y management certificado seg n ISO 9001 2015 Declara...

Страница 46: ...circulaci n de acuerdo con las exigencias definidas en el D L del 8 de enero de 2004 y 17 de julio de 2009 Tipo de producto Quemador de gas con aire soplado Modelo BS1D BS2D BS3D BS4D Norma aplicada...

Страница 47: ...ectamente podr an causar da os a la m quina y o a las personas PELIGRO PELIGRO COMPONENTES CON TENSI N Este s mbolo distinguir las operaciones que si no se ejecutan correctamente causar n descargas el...

Страница 48: ...aducar n en caso de da os a personas y o cosas cuando los da os hayan sido originados por una o m s de las siguientes causas instalaci n puesta en funcionamiento uso y mantenimiento del quemador incor...

Страница 49: ...stituirse 3 2 Adiestramiento del personal El usuario es la persona entidad o empresa que compra la m quina y cuya intenci n es usarla con el fin para el cual fue conce bida Suya es la responsabilidad...

Страница 50: ...digo BS1D TC 1 230 50 3761558 BS2D TC 1 230 50 3761658 BS3D TC 1 230 50 3761716 3761758 3761771 BS4D TC 1 230 50 3761816 3761858 Serie Tama o Combustible Gas natural GLP Variantes Alimentaci n el ctr...

Страница 51: ...lo BS1D BS2D BS3D BS4D Potencia t rmica 1 kW Mcal h 16 19 52 13 8 16 3 44 7 35 40 92 30 1 34 4 78 2 65 75 197 55 9 68 8 162 5 110 140 249 94 6 120 4 215 Combustible Gas G20 Pci 8 12 kWh Nm3 7000 10 34...

Страница 52: ...11 O P B C M L D4475 T Fig 1 Modelo A B C D E F G H I L T M N O P R S BS1D 234 254 295 122 112 346 230 276 116 70 174 89 210 192 66 167 140 170 BS2D 255 280 325 125 5 125 5 352 238 252 114 100 174 106...

Страница 53: ...ndica en la p g 18 ATENCI N Solamente para el modelo BS4D Para garantizar el funcionamiento con una poten cialidad de 220 249 kW quitar el fonoabsorben te pretroquelado para liberar los orificios adic...

Страница 54: ...EN 676 Por el contrario si el quemador se combina con una caldera co mercial y no cumple con la norma EN 303 o cuya c mara de com busti n tiene dimensiones m s peque as que aquellas indicadas en la n...

Страница 55: ...combusti n 13 Condensador 4 10 Material suministrado en dotaci n Brida con junta aislante N 1 Tornillos y tuercas para brida de fijaci n a la caldera N 4 Conector macho de 7 contactos N 1 Tornillo y t...

Страница 56: ...ro de choque el ctrico Para extraer la caja de control del quemador es necesario Fig 6 desconectar todos los conectores conectados a ella todos los conectors machos los cables de alta tensi n y el cab...

Страница 57: ...cnicos en la p g 9 Respetar las temperaturas ambiente permitidas para el almace namiento y el transporte 20 70 C con humedad aire re lativa m x 80 5 4 Controles preliminares 5 4 1 Control suministro...

Страница 58: ...lteraci n eliminaci n la ausencia de la eti queta de identificaci n del quemador y todo cuan to no permita la correcta identificaci n del quemador y dificulte los trabajos de instalaci n y mantenimien...

Страница 59: ...unta aislante 3 con los cuatro tornillos 4 y si es necesario las tuercas 2 sin apretar uno de los dos tornillos superiores 4 Introduzca el cabezal de combusti n del quemador en la brida 5 apriete la b...

Страница 60: ...to cabezal Para extraer el conjunto cabezal es necesario desconectar las conexiones 3 y 5 Fig 12 desconectar el tubo 4 e aflojar los tornillos 10 Fig 12 desenroscar y quitar los tornillos 7 extraer el...

Страница 61: ...en el conector macho de 4 contactos X4 p g 23 Regular la 1 llama utilizando el tornillo 12 despu s de haber aflojado sentido horario la tuerca 11 Fig 15 tomando como referencia la tabla de abajo para...

Страница 62: ...posici n de entrada se deber n invertir el sujetador del cable con toma de presi n 1 y el sujetador del cable 2 Por tanto hay que verificar el posicionamiento correcto del sujetador del cable 1 el po...

Страница 63: ...l quemador considerado el valor de potencia m s cercano al valor deseado Leer a la derecha columna 1 la presi n en la toma M2 Fig 16 Sumar a este valor la sobrepresi n estimada de la c mara de combust...

Страница 64: ...un sistema de puesta a tierra eficiente seg n las normas actuales Es necesario controlar este requisito de seguridad esencial En caso de dudas pida que personal calificado controle la instalaci n el...

Страница 65: ...27 Interruptor general Marr n Azul Negro A CARGO DEL INSTALADOR ATENCI N No invertir Neutro con Fase en la l nea de ali mentaci n el ctrica Controlar que la alimentaci n el ctrica del quemador corresp...

Страница 66: ...hay llama t5 Tiempo de retraso entre 1 y 2 etapa ts Tiempo de seguridad V1 V lvula 1 llama V2 V lvula 2 llama t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P TR P M AD t5 V2 SO SO ALIMENTACI N Se al...

Страница 67: ...clado si se produce una p rdida de presi n airedurante la pre ventila ci n se produce un bloqueo en el caso de una segunda p rdida de presi n aire entre el segundo 16 y el 29 si se produce una p rdida...

Страница 68: ...o r pido 0 2 0 2 Bloqueo por p rdida de presi n de aire o luego de la repe tici n de la pre ventilaci n por la p rdida de aire 10 seg antes de la finalizaci n de la pre ventilaci n durante el tiempo d...

Страница 69: ...ante el funcionamiento se aprieta el pulsador de desblo queo o desbloqueo a distancia durante un tiempo superior a 5 se gundos e inferior a 10 segundos para no ir al men siguiente el quemador se apaga...

Страница 70: ...indicada por el parpadeo del led v ase apartado Diagn stico anomal as bloqueos en la p g 26 El quemador se enciende cuando la tensi n supera aprox 180V o si se posiciona por debajo de 270V Si la anoma...

Страница 71: ...abre y detiene la alimentaci n del combustible hacia las v lvulas No se produce la post ventilaci n despu s de un bloqueo del motor o de las v lvulas si se interrumpe la solicitud de calor durante la...

Страница 72: ...a memoria se guardan tambi n las horas de funcionamiento Junto con las horas de funcionamiento se guarda tambi n el n mero de aperturas de la v lvula de la primera llama del quemador En el men v ase a...

Страница 73: ...rpadeos del Led verde Salida del men Ensayo de apagado 5s t 10s 2 parpadeos ROJOS ninguno ninguno Autom tico desde las paradas intermitentes Post ventilaci n Ventilaci n continua 10s t 15s 1 parpadeo...

Страница 74: ...Pulsador de desbloqueo Led VERDE OFF Presionar el pulsador 1 vez para habilitar un apagado cada hora Presionar el pulsador 2 veces para habilitar un apagado cada 24 horas Led VERDE ON y OFF cada vez q...

Страница 75: ...torial de bloqueos La caja de control permite poner en cero el historial y el n mero de bloqueos las horas de funcionamiento el n mero de encen didos y el restablecimiento de los valores por default d...

Страница 76: ...nterna defectuosa Bloqueo por presostato aire no cerra do despu s de la solicitud de calor o despu s de un reciclado por p rdida de llama durante el funcionamiento Despu s de los 15 segundos la presi...

Страница 77: ...ura y de la temperatura media del agua de la caldera Se aconseja regular el quemador de acuerdo con el tipo de gas utilizado seg n las indicaciones suministradas en la Tab R Tab R 6 Puesta en funciona...

Страница 78: ...Control y limpieza Combusti n Controle que no haya obstrucciones o estrangulaciones en los tubos de alimentaci n y de retorno del combustible en las zonas de aspiraci n de aire y en los conductos de...

Страница 79: ...ciones de entrega o de pago Tab S 7 3 Apertura del quemador Si fuese necesario realizar el mantenimiento del cabezal de com busti n consultar las indicaciones del cap tulo Posici n de fun cionamiento...

Страница 80: ...rnes L1 N del co nector macho de 7 contactos Comprobar los fusibles Comprobar que el termostato de seguridad TS no est bloqueado Falta de gas Verificar la abertura de la compuerta Verificar que las v...

Страница 81: ...entina al abrirse la v l vula provoca la abertura del presostato por lo cual la v lvula se cierra inmediatamente y se para el motor La presi n vuelve a aumentar el presostato se cierra y vuelve a repe...

Страница 82: ...2D largo 100 114 170 180 3001007 BS2D extra largo 100 114 270 280 3001008 BS3D 110 128 267 282 3001009 BS4D 145 168 302 317 3001016 Quemador C digo kit para cabezal est ndar y cabezal largo C digo BS1...

Страница 83: ......

Страница 84: ...Subject to modifications Sujeto a modificaciones RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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