1
20146112
GB
Contents
1
Declarations................................................................................................................................................................................ 3
2
Information and general warnings............................................................................................................................................ 4
2.1
Information about the instruction manual .................................................................................................................... 4
2.1.1
Introduction.................................................................................................................................................................. 4
2.1.2
General dangers.......................................................................................................................................................... 4
2.1.3
Other symbols ............................................................................................................................................................. 4
2.1.4
Delivery of the system and the instruction manual...................................................................................................... 5
2.2
Guarantee and responsibility....................................................................................................................................... 5
3
Safety and prevention................................................................................................................................................................ 6
3.1
Introduction.................................................................................................................................................................. 6
3.2
Personnel training ....................................................................................................................................................... 6
4
Technical description of the burner ......................................................................................................................................... 7
4.1
Burner designation ...................................................................................................................................................... 7
4.2
Models available.......................................................................................................................................................... 7
4.3
Burner categories - Countries of destination ............................................................................................................... 7
4.4
Technical data ............................................................................................................................................................. 8
4.5
Maximum dimensions.................................................................................................................................................. 8
4.6
Firing rate .................................................................................................................................................................... 9
4.6.1
Test boiler.................................................................................................................................................................... 9
4.6.2
Commercial boilers...................................................................................................................................................... 9
4.7
Correlation between gas pressure and burner output ................................................................................................. 9
4.8
Burner description ..................................................................................................................................................... 10
4.9
Burner equipment...................................................................................................................................................... 10
4.10
Electrical control box ................................................................................................................................................. 11
5
Installation ................................................................................................................................................................................ 12
5.1
Notes on safety for the installation ............................................................................................................................ 12
5.2
Instructions to avoid burnout or bad combustion of the burner ................................................................................. 12
5.3
Handling .................................................................................................................................................................... 12
5.4
Preliminary checks .................................................................................................................................................... 13
5.4.1
Control of the supply ................................................................................................................................................. 13
5.4.2
Control of burner characteristics ............................................................................................................................... 13
5.5
Operating position ..................................................................................................................................................... 13
5.6
Securing the burner to the boiler ............................................................................................................................... 14
5.7
Combustion head adjustment.................................................................................................................................... 14
5.8
Positioning the probe - electrode............................................................................................................................... 15
5.9
Gas feeding ............................................................................................................................................................... 15
5.9.1
Gas feeding line ........................................................................................................................................................ 15
5.9.2
Gas train.................................................................................................................................................................... 16
5.9.3
Gas train installation.................................................................................................................................................. 16
5.10
Electrical wiring ......................................................................................................................................................... 17
5.10.1
Notes on safety for the electrical wiring..................................................................................................................... 17
5.10.2
Control box ................................................................................................................................................................ 17
5.10.3
Electrical diagram...................................................................................................................................................... 18
5.11
Operating programme ............................................................................................................................................... 19
5.12
Table of times............................................................................................................................................................ 20
5.12.1
Operations status indication ...................................................................................................................................... 20
5.12.2
Fault diagnostics - lockouts ....................................................................................................................................... 21
5.12.3
Checking the gas pressure switch............................................................................................................................. 22
5.12.4
Checking the air pressure switch .............................................................................................................................. 22
5.12.5
Shutdown test............................................................................................................................................................ 22
5.12.6
Intermittent operation ................................................................................................................................................ 22
5.12.7
Recycle and limit of repetitions.................................................................................................................................. 22
5.12.8
Presence of an extraneous light or parasite flame .................................................................................................... 22
5.12.9
Duration of ignition transformer discharge ................................................................................................................ 23
5.12.10 Reset by button and remotely of the burner .............................................................................................................. 23
5.12.11 Protection reset ......................................................................................................................................................... 23
5.12.12 Reset button/Remote reset anomaly......................................................................................................................... 23
5.12.13 External lockout signal (S3)....................................................................................................................................... 23
5.12.14 Hour counter function (B4) ........................................................................................................................................ 23
5.12.15 Monitoring the power supply voltage......................................................................................................................... 23
5.12.16 Frequency supply error ............................................................................................................................................. 23
