Riello 40 FS3 Скачать руководство пользователя страница 24

20146112

22 

GB

Installation

5.12.3 Checking the gas pressure switch

When the gas pressure switch is open the motor is not powered.
If, after a heat request, the gas pressure switch open, the motor
stops and:

if the gas pressure switch stays open for more than 2 minutes,
the fault is displayed by the diagnostic LEDs.

if the gas pressure switch stays open for less than 2 minutes,
the fault is not displayed.

when the gas pressure switch closes again, the motor is re-
started if also the air pressure switch is open.

when the gas pressure switch is closed the motor is powered
for about a second (to acknowledge the signal) and then it is
shut off for 2 seconds to be then restarted and start the oper-
ation cycle, if the gas pressure switch stays open for more
than 2 minutes. 

If the gas pressure switch opens during normal flame operation,
the motor stops immediately and the gas valves are closed. If the
gas pressure switch opens during post-purging or during contin-
uous purging (if set), the motor stops and stays off for the whole
time that the gas pressure switch is open and the fault is dis-
played immediately by the diagnostic LEDs.

5.12.4 Checking the air pressure switch

When the burner receives the heat request the air pressure
switch is checked and if it is closed (bonded) the motor does not
start and after 2 minutes the lockout condition is reached.
If the motor starts after a heat request, the air pressure switch
does not close within 15 seconds of pre-purging, the burner
reaches the lockout condition.
If there is a loss of air pressure after the first 15 seconds of pre-
purging but before the last 10 seconds, a recycle occurs (the pre-
purging time starts from when the air pressure switch closes in a
stable manner).
If after a recycle after a loss of air pressure there is a new loss,
the burner reaches an immediate lockout condition due to lack of
air.
If the loss of the air pressure switch occurs in the last 10 seconds
of the pre-purging time (before the start of the safety time) the
burner reaches an immediate lockout condition due to lack of air.
If there is a loss of the air pressure switch after the opening of the
1st stage valves or during normal operation with flame, the burner
reaches the lockout condition within 1s.
The state of the air pressure switch does not influence the post-
purging time.
Se If continuous purging is set, the motor is powered even if the
air pressure switch is sealed but only in a condition without a heat
request or after 2 minutes if the lockout occurred after the heat
request.

5.12.5 Shutdown test

If the reset button or the remote reset is pressed during opera-
tions for more than 5 seconds and less of 10 seconds, (to not go
to the successive menu) the burner switches off, the gas valve
closes,the flame goes out and the start-up sequence restarts.
If the switch off test is enabled, the number of repetitions of the
start up sequence (see paragraph 

“Recycle and limit of repeti-

tions”

 on page 22) and the number of possible resets (see par-

agraph 

“External lockout signal (S3)”

 on page 23), are reset.

5.12.6 Intermittent operation 

After 24 hours of continuous operation, the control box starts the
automatic switch-off sequence, followed by a restart, in order to
check for a possible fault with the flame detector. This automatic
switch-off can be fixed at 1 hour, (see paragraph 

“Programming

menu”

 on page 26).

The modification of the parameter setting for intermittent opera-
tion takes effect if: 

during the heat request, the switching off test function is ena-
bled;

there is a flame loss;

the heat request switches off and then later restarts;

the control box switches off and restarts;

the automatic restarting of the intermittent function occurs 
(1hour/24hours).

5.12.7 Recycle and limit of repetitions

The control box allows a recycle function, i.e. complete repetition
of the start-up sequence, making up to 3 attempts, in the event
the flame failure during operation.
If the flame failure 4 times during operations, this will cause a
burner lockout. If there is a new heat request during the recycle,
the 3 attempts are reset when the limit thermostat (TL) switches. 
By disconnecting the power supply, when a new heat request oc-
curs (power supply is applied to the burner) all possible attempts
at re-ignition are reset (maximum 3).

5.12.8 Presence of an extraneous light or parasite 

flame

The presence of a parasite flame or extraneous light can be de-
tected in the stand-by state after a heat request. 
If the presence of a flame or extraneous light is detected also in
the "t2" stage, the motor does not start until the flame signal has
disappeared or until lockout has been reached.
If after the fan motor starts, during the pre-purging, an extraneous
light or parasite flame is detected, the burner reaches the lockout
condition in 1 second.
If, during the recycle due to flame disappearance while operating
and the consequent repetition of the start-up sequence, the par-
asite flame or the extraneous light is detected before the motor
starts, the 25 seconds control countdown starts (for checking for
the presence of the parasite flame or the extraneous light) other-
wise the lockout occurs within 1 second. 
The fault is indicated by the blinking LED (see paragraph 

“Fault

diagnostics - lockouts”

 on page 21). 

When the heat request is finished, if the parasite flame stays on
the burner reaches the lockout condition due to parasite flame af-
ter 25 seconds (regardless of the presence or otherwise of the
post-purging or the continuous purging).
The parasite flame control is active even when there is a fault with
the mains voltage, the frequency, the internal voltage, the condi-
tion with gas pressure switch open. 
The parasite flame control is not active only in lockout conditions.

Содержание 40 FS3

Страница 1: ...Installation use and maintenance instructions 20146112 1 06 2018 Forced draught gas burner One stage operation CODE MODEL TYPE 3756506 RIELLO 40 FS3 565 M GB...

Страница 2: ...Translation of the original instructions...

Страница 3: ...the supply 13 5 4 2 Control of burner characteristics 13 5 5 Operating position 13 5 6 Securing the burner to the boiler 14 5 7 Combustion head adjustment 14 5 8 Positioning the probe electrode 15 5 9...

Страница 4: ...ontinuous purging 27 5 13 5 Intermittent operation 27 5 13 6 Setting a long pre purging 27 5 13 7 Displaying the lockout log 28 5 13 8 Resetting the programming menu parameters and the lockout log 28...

Страница 5: ...12100 and according to the European Directives GAR 2016 426 EU Gas Appliances Regulation MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibil...

Страница 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Страница 7: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Страница 8: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Страница 9: ...ze Fuel Natural gas Gas oil LPG Variations Electrical supply of the system 1 230 50 1 230 60 F S 3 1 230 50 BASIC DESIGNATION EXTENDED DESIGNATION 1 230V 50Hz 1 230V 60Hz Light oil Natural gas K Conic...

Страница 10: ...Fig 1 A Reduction pipe coupling Rp 1 2 R 3 8 Model RIELLO 40 FS3 Type 565 M Heat output Hi 1 min max kW kcal h 11 35 9 500 30 000 Fuel Family 2 NCV 8 12 kWh m3 7 000 10 340 kcal m3 Pressure min 10 mb...

Страница 11: ...4 7 Correlation between gas pressure and burner output To obtain the maximum output Fig 3 it is necessary to have 4 5 mbar measured on the pipe coupling with the combustion cham ber at 0 mbar and gas...

Страница 12: ...test point 14 Combustion head 15 Electrode probe 4 9 Burner equipment Screws with nuts No 4 Insulating gasket No 1 Cover fixing screw No 3 Cable grommet No 1 Reducing pipe coupling Rp 1 2 R 3 8 No 1...

Страница 13: ...he control box from the burner it is necessary to Fig 5 disconnect all the connectors connected to it all the plugs the high voltage cables and the earth wire TB unscrew the screw A and pull the contr...

Страница 14: ...r If the smoke pipe is closed the burner must be drawn back till the extraction of blast tube from the furnace Before oper ating in this way take the voltage off 5 3 Handling The transport weight is g...

Страница 15: ...must not be abandoned as they are potential sources of danger and pollution they should be collected and disposed of in the appro priate places WARNING A burner label that has been tampered with re m...

Страница 16: ...crews A Fig 9 without removing them pull back the head rotating it by about 180 extract the head tilting it downwards Example The burner is installed in a 21 kW boiler Considering an efficiency of 90...

Страница 17: ...ave it as shown in Fig 11 if the ignition electrode is put near the ionisation probe the control box amplifier might be dam aged WARNING Place the ceramic part of the electrode A against the diffuser...

Страница 18: ...de using the gas in flange 3 supplied and fastening screws Connect the 6 pin plug 2 Fig 13 of the gas train to the 6 pole socket 9 Fig 4 on page 10 of the burner Code Model Connections Use Gas train B...

Страница 19: ...ycle arrest must be ensured within 24 hours with the use of a time switch positioned in series with the thermostatic line Refer to the wiring diagrams The electrical safety of the device is obtained o...

Страница 20: ...utral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the identifica tion label and in this manual The section of the conductor...

Страница 21: ...ut due to lack of fail ure ts Safety time V1 Gas valve t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P SO SO POWER SUPPLY Signal not requested Orange blink Green blink Lockout No flame during operati...

Страница 22: ...me if the pressure switch does not change over within t3a there is a lockout max 15 t3r A recycle attempt is made if there is an air pressure drop during the pre purging stage there is then a lockout...

Страница 23: ...mum number of cycle repetitions flame loss during operation RED fast blinking 0 2 0 2 Lockout due to a drop in air pressure after the pre purging was repeated due to a previous lack of air or 10 sec b...

Страница 24: ...he flame goes out and the start up sequence restarts If the switch off test is enabled the number of repetitions of the start up sequence see paragraph Recycle and limit of repeti tions on page 22 and...

Страница 25: ...tops interrupts the operating cycle and remains in stand by sig nalling a fault The fault is indicated by way of the blinking LED see paragraph Fault diagnostics lockouts on page 21 The burner restart...

Страница 26: ...off in the absence of the heat request for a pre set time The burner switches off the flame when the heat request thermostat opens and the fuel supply to the gas valve stops The post purging function...

Страница 27: ...g hours Together with the operating hours also the number of the burner s 1st stage valve openings is saved In the menu see paragraph Programming menu on page 26 it is possible to independently reset...

Страница 28: ...utton No of blinks of the LED green Quitting the menu Switching off test 5s t 10s 2 blinks RED none none Automatic at the end of the blink Post purging Continuous purging 10s t 15s 1 GREEN blink 1 1 m...

Страница 29: ...f post purging function the exit menu occurs without saving the setting value If heat request stops during the led blinking occur exit menu but the setting value is stored 5 13 5 Intermittent operatio...

Страница 30: ...e number of lockouts the operating hours the number of ignitions and recov er the menu s default see paragraph Block diagram for enter ing the menu on page 26 Sequence for setting and restoring the pa...

Страница 31: ...t due to air pressure switch not closing after a heat request or af ter a recycle due to flame loss during operation After 15 seconds the air pressure is too low the head has been poorly adjusted The...

Страница 32: ...e knob anticlockwise to an extent that is around 20 of the adjusted value and then check that the burner starts up properly If the burner locks out again turn the knob slightly in an anticlockwise dir...

Страница 33: ...the combustion head is correct and that it is properly fixed to the boiler Open the burner and make sure that all components of the combustion head are in good condition not deformed by the high temp...

Страница 34: ...ion head is required refer to the in structions given in Operating position on page 13 For accessing to the interior of the burner loosen the screws that secure the cover and proceed with the maintena...

Страница 35: ...Adjust them The connections in the control box are wrongly inserted Check and connect completely all the plugs The air pressure switch is changed over to the operational position Replace the pressure...

Страница 36: ...again and so on Lower and set the pressure switch Faults Possible Causes Solution Fault Possible Causes Solution The burner locks out during op eration Earth probe Check the right position and if nece...

Страница 37: ...ppendix Accessories Burner Standard length mm Long head length mm Code RIELLO 40 FS3 100 125 3000820 Burner Code RIELLO 40 FS3 3000881 Burner Code RIELLO 40 FS3 3000888 Burner Code RIELLO 40 FS3 30027...

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Страница 40: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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