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20146112

Installation

5.11

Operating programme

Key

– Fan motor

– Heat request

– Ignition device

LED

– LED colour inside the button

– Low gas pressure switch

– Ionisation probe

– Standby time

– Initialisation time for checking

– Pre-purging time

t3l

– Checks for presence of extraneous light during pre-purg-

ing phase

t4i

– Total ignition time

t4l

– Reaction time to achieve safety lockout due to lack of fail-

ure

– Safety time

– Gas valve

LED

POWER SUPPLY

Signal not requested

Orange

blink

Green blink

Lockout

No flame during operation

Green blink

Green

Fig. 16

Normal operation

20136055

t r

ink

Green

Orange

blink

LED

Lockout

Green blink

Red

Lockout due to ignition failure

20136056

POWER SUPPLY

Fig. 17

Orange

blink

LED

Red, green blink

Lockout

Red

Lockout due to extraneous light during pre-purging

POWER SUPPLY

Fig. 18

20136057

Orange

blink

Содержание 40 FS3

Страница 1: ...Installation use and maintenance instructions 20146112 1 06 2018 Forced draught gas burner One stage operation CODE MODEL TYPE 3756506 RIELLO 40 FS3 565 M GB...

Страница 2: ...Translation of the original instructions...

Страница 3: ...the supply 13 5 4 2 Control of burner characteristics 13 5 5 Operating position 13 5 6 Securing the burner to the boiler 14 5 7 Combustion head adjustment 14 5 8 Positioning the probe electrode 15 5 9...

Страница 4: ...ontinuous purging 27 5 13 5 Intermittent operation 27 5 13 6 Setting a long pre purging 27 5 13 7 Displaying the lockout log 28 5 13 8 Resetting the programming menu parameters and the lockout log 28...

Страница 5: ...12100 and according to the European Directives GAR 2016 426 EU Gas Appliances Regulation MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibil...

Страница 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Страница 7: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Страница 8: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Страница 9: ...ze Fuel Natural gas Gas oil LPG Variations Electrical supply of the system 1 230 50 1 230 60 F S 3 1 230 50 BASIC DESIGNATION EXTENDED DESIGNATION 1 230V 50Hz 1 230V 60Hz Light oil Natural gas K Conic...

Страница 10: ...Fig 1 A Reduction pipe coupling Rp 1 2 R 3 8 Model RIELLO 40 FS3 Type 565 M Heat output Hi 1 min max kW kcal h 11 35 9 500 30 000 Fuel Family 2 NCV 8 12 kWh m3 7 000 10 340 kcal m3 Pressure min 10 mb...

Страница 11: ...4 7 Correlation between gas pressure and burner output To obtain the maximum output Fig 3 it is necessary to have 4 5 mbar measured on the pipe coupling with the combustion cham ber at 0 mbar and gas...

Страница 12: ...test point 14 Combustion head 15 Electrode probe 4 9 Burner equipment Screws with nuts No 4 Insulating gasket No 1 Cover fixing screw No 3 Cable grommet No 1 Reducing pipe coupling Rp 1 2 R 3 8 No 1...

Страница 13: ...he control box from the burner it is necessary to Fig 5 disconnect all the connectors connected to it all the plugs the high voltage cables and the earth wire TB unscrew the screw A and pull the contr...

Страница 14: ...r If the smoke pipe is closed the burner must be drawn back till the extraction of blast tube from the furnace Before oper ating in this way take the voltage off 5 3 Handling The transport weight is g...

Страница 15: ...must not be abandoned as they are potential sources of danger and pollution they should be collected and disposed of in the appro priate places WARNING A burner label that has been tampered with re m...

Страница 16: ...crews A Fig 9 without removing them pull back the head rotating it by about 180 extract the head tilting it downwards Example The burner is installed in a 21 kW boiler Considering an efficiency of 90...

Страница 17: ...ave it as shown in Fig 11 if the ignition electrode is put near the ionisation probe the control box amplifier might be dam aged WARNING Place the ceramic part of the electrode A against the diffuser...

Страница 18: ...de using the gas in flange 3 supplied and fastening screws Connect the 6 pin plug 2 Fig 13 of the gas train to the 6 pole socket 9 Fig 4 on page 10 of the burner Code Model Connections Use Gas train B...

Страница 19: ...ycle arrest must be ensured within 24 hours with the use of a time switch positioned in series with the thermostatic line Refer to the wiring diagrams The electrical safety of the device is obtained o...

Страница 20: ...utral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the identifica tion label and in this manual The section of the conductor...

Страница 21: ...ut due to lack of fail ure ts Safety time V1 Gas valve t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P SO SO POWER SUPPLY Signal not requested Orange blink Green blink Lockout No flame during operati...

Страница 22: ...me if the pressure switch does not change over within t3a there is a lockout max 15 t3r A recycle attempt is made if there is an air pressure drop during the pre purging stage there is then a lockout...

Страница 23: ...mum number of cycle repetitions flame loss during operation RED fast blinking 0 2 0 2 Lockout due to a drop in air pressure after the pre purging was repeated due to a previous lack of air or 10 sec b...

Страница 24: ...he flame goes out and the start up sequence restarts If the switch off test is enabled the number of repetitions of the start up sequence see paragraph Recycle and limit of repeti tions on page 22 and...

Страница 25: ...tops interrupts the operating cycle and remains in stand by sig nalling a fault The fault is indicated by way of the blinking LED see paragraph Fault diagnostics lockouts on page 21 The burner restart...

Страница 26: ...off in the absence of the heat request for a pre set time The burner switches off the flame when the heat request thermostat opens and the fuel supply to the gas valve stops The post purging function...

Страница 27: ...g hours Together with the operating hours also the number of the burner s 1st stage valve openings is saved In the menu see paragraph Programming menu on page 26 it is possible to independently reset...

Страница 28: ...utton No of blinks of the LED green Quitting the menu Switching off test 5s t 10s 2 blinks RED none none Automatic at the end of the blink Post purging Continuous purging 10s t 15s 1 GREEN blink 1 1 m...

Страница 29: ...f post purging function the exit menu occurs without saving the setting value If heat request stops during the led blinking occur exit menu but the setting value is stored 5 13 5 Intermittent operatio...

Страница 30: ...e number of lockouts the operating hours the number of ignitions and recov er the menu s default see paragraph Block diagram for enter ing the menu on page 26 Sequence for setting and restoring the pa...

Страница 31: ...t due to air pressure switch not closing after a heat request or af ter a recycle due to flame loss during operation After 15 seconds the air pressure is too low the head has been poorly adjusted The...

Страница 32: ...e knob anticlockwise to an extent that is around 20 of the adjusted value and then check that the burner starts up properly If the burner locks out again turn the knob slightly in an anticlockwise dir...

Страница 33: ...the combustion head is correct and that it is properly fixed to the boiler Open the burner and make sure that all components of the combustion head are in good condition not deformed by the high temp...

Страница 34: ...ion head is required refer to the in structions given in Operating position on page 13 For accessing to the interior of the burner loosen the screws that secure the cover and proceed with the maintena...

Страница 35: ...Adjust them The connections in the control box are wrongly inserted Check and connect completely all the plugs The air pressure switch is changed over to the operational position Replace the pressure...

Страница 36: ...again and so on Lower and set the pressure switch Faults Possible Causes Solution Fault Possible Causes Solution The burner locks out during op eration Earth probe Check the right position and if nece...

Страница 37: ...ppendix Accessories Burner Standard length mm Long head length mm Code RIELLO 40 FS3 100 125 3000820 Burner Code RIELLO 40 FS3 3000881 Burner Code RIELLO 40 FS3 3000888 Burner Code RIELLO 40 FS3 30027...

Страница 38: ......

Страница 39: ......

Страница 40: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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