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TABLE SAW SAFETY RULES

i.  Provide auxiliary workpiece support to the rear and/or sides of the saw table for long and/or wide 

workpieces to keep them level. A long and/or wide workpiece has a tendency to pivot on the table’s edge, causing 

loss of control, saw blade binding and kickback.

j.  Feed workpiece at an even pace. Do not bend or twist the workpiece. 

If  jamming  occurs,  turn  the  tool  off 

immediately, unplug the tool then clear the jam. Jamming the saw blade by the workpiece can cause kickback or stall the 

motor.

k. 

Do not remove pieces of cut-off material while the saw is running.

 The material may become trapped between 

the fence or inside the saw blade guard and the saw blade pulling your fingers into the saw blade. Turn the saw off and 

wait until the saw blade stops before removing material.

l.  Use an auxiliary fence in contact with the table top when ripping workpieces less than 2mm thick. A thin 

workpiece may wedge under the rip fence and create a kickback.

m. Never Cut Metals, Cement Board or Masonry. Certain man-made materials have special instructions for cutting on 

table saws. Follow the manufacturer’s recommendations at all times too avoid overheating the saw blade tips as well as 

melting the plastic. Avoid overheating blade tips by pushing material through blade evenly. Forcing material to fast can 

cause heating and damage to blade or workpiece. If cutting plastics is permitted, cut at a slower pace to avoid melting the 

plastic.

3. 

Kickback causes and related warnings

 

 Kickback is a sudden reaction of the workpiece due to a pinched, jammed saw blade or misaligned line of cut in the workpiece 

with respect to the saw blade or when a part of the workpiece binds between the saw blade and the rip fence or other fixed 

object. 

a. 

Most frequently during kickback, the workpiece is lifted from the table by the rear portion of the saw blade and 

is propelled towards the operator. Kickback is the result of saw misuse and/or incorrect operating procedures or conditions 

and can be avoided by taking proper precautions as given below.

b.  Never stand directly in line with the saw blade. Always position your body on the same side of the saw blade as 

the fence. Kickback may propel the workpiece at high velocity towards anyone standing in front and in line with the saw 

blade.

c.  Never reach over or in back of the saw blade to pull or to support the workpiece. Accidental contact with the 

saw blade may occur or kickback may drag your fingers into the saw blade.

d. 

Never  hold  and  press  the  workpiece  that  is  being  cut  off  against  the  rotating  saw  blade.

 Pressing the 

workpiece being cut off against the saw blade will create a binding condition and kickback.

e.  Align the fence to be parallel with the saw blade. A misaligned fence will pinch the workpiece against the saw blade 

and create kickback.

f.  Use a featherboard to guide the workpiece against the table and fence when making non-through cuts such 

as rabbeting, or resawing cuts. A featherboard helps to control the workpiece in the event of a kickback.

g.  Use extra caution when making a cut into blind areas of assembled workpieces. The protruding saw blade may 

cut objects that can cause kickback.

h.  Support large panels to minimise the risk of saw blade pinching and kickback. Large panels tend to sag under 

their own weight. Support(s) must be placed under all portions of the panel overhanging the table top.

i.  Use extra caution when cutting a workpiece that is twisted, knotted, warped or does not have a straight 

edge to guide it with a mitre gauge or along the fence. A warped, knotted, or twisted workpiece is unstable and 

causes misalignment of the kerf with the saw blade, binding and kickback.

j.  Never cut more than one workpiece, stacked vertically or horizontally. The saw blade could pick up one or more 

pieces and cause kickback.

k.  When restarting the saw with the saw blade in the workpiece, centre the saw blade in the kerf so that the 

saw teeth are not engaged in the material. If the saw blade binds, it may lift up the workpiece and cause kickback 

when the saw is restarted.

l. 

Keep saw blades clean, sharp, and with sufficient set.

 Never use warped saw blades or saw blades with cracked or 

broken teeth. Sharp and properly set saw blades minimize binding, stalling and kickback.

4. 

Table saw operating procedure warnings

a. 

Turn off the table saw and disconnect the power cord when removing the table insert, changing the saw 

blade or making adjustments to the riving knife, anti-kickback device or saw blade guard, and when the 

machine is left unattended. Precautionary measures will avoid accidents.

b.  Never leave the table saw running unattended.

 Turn it off and don’t leave the tool until it comes to a complete stop. 

An unattended running saw is an uncontrolled hazard.

c.  Locate the table saw in a well-lit and level area where you can maintain good footing and balance. It should 

be installed in an area that provides enough room to easily handle the size of your workpiece. Cramped, dark areas, and 

uneven slippery floors invite accidents.

d. 

Frequently  clean  and  remove  sawdust  from  under  the  saw  table  and/or  the  dust  collection  device.

 

Accumulated sawdust is combustible and may self-ignite.

e.  The table saw must be secured. A table saw that is not properly secured may move or tip over.

f.  Remove tools, wood scraps, etc. from the table before the table saw is turned on. Distraction or a potential jam 

can be dangerous.

g.  Always use saw blades with correct size and shape (diamond versus round) of arbor holes. Saw blades that 

do not match the mounting hardware of the saw will run off-center, causing loss of control.

h. 

Never use damaged or incorrect saw blade mounting means such as flanges, saw blade washers, bolts or 

nuts. These mounting means were specially designed for your saw, for safe operation and optimum performance.

i.  Never stand on the table saw, do not use it as a stepping stool. Serious injury could occur if the tool is tipped or if 

the cutting tool is accidentally contacted.

j.  Make sure that the saw blade is installed to rotate in the proper direction. Do not use grinding wheels, wire 

brushes, or abrasive wheels on a table saw. Improper saw blade installation or use of accessories not recommended may 

cause serious injury.

k.  DO NOT REMOVE A WORKPIECE

 that is damaged or jammed without first turning off the saw and unplugging it from 

the power source.

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Содержание R4540

Страница 1: ...gh standard for dependability ease of operation and operator safety When properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must...

Страница 2: ...ASSEMBLY 8 KICKBACKS 8 AVOID KICKBACK 8 PROPOSITION 65 WARNING 8 POWER CONNECTIONS 9 POWER SOURCE 9 EXTENSION CORDS 9 UNPACKING 9 PACKAGE CONTENTS 10 HARDWARE BAG CONTENTS 11 ASSEMBLY 13 ASSEMBLING T...

Страница 3: ...Rip Fence F9 F10 F11 F12 F13 F14 F15 F16 F16 F17 F18 F19 F20 Flip Down Fence Saw Blade Anti Kickback Pawls Riving Knife Dust Chute F17 F18 F19 F20 F21 F21 F5 F6 F7 F8 F1 F2 F3 Blade Guard Throat Plate...

Страница 4: ...way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet DO NOT change the plug in any way IMPORTANT SAF...

Страница 5: ...This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelery Keep your hair clothing and gloves away from moving parts Loose clothes j...

Страница 6: ...and result in serious personal injury b Feed the workpiece into the saw blade or cutter only against the direction of rotation Feeding the workpiece in the same direction that the saw blade is rotati...

Страница 7: ...nd areas of assembled workpieces The protruding saw blade may cut objects that can cause kickback h Support large panels to minimise the risk of saw blade pinching and kickback Large panels tend to sa...

Страница 8: ...ving Knife that allow the wood to pass through the Blade in the cutting direction but reduce the possibility of the material being thrown backwards toward the operator The Blade Guard and Anti Kickbac...

Страница 9: ...arry the current of the machine An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the maximum gauge to use depending on the cord len...

Страница 10: ...ter Gauge Blade Guard Assembly Anti Kickback Pawls Throat Plate Open End Blade Wrench Closed End Blade Wrench Push Stick Stand Part 1 Stand Part 2 Stand Legs PC1 PC1 PC2 PC2 PC3 PC3 PC4 PC4 PC5 PC5 PC...

Страница 11: ...ock Nut 10 M8 x 55L Pan Head Hex Socket Screw 4 HARDWARE BAG CONTENTS UNPACKING HP6 HP6 HP5 HP5 HP4 HP4 HP3 HP3 HP2 HP2 HP1 HP1 006511 005733 006510 005733 006510 007085 Wheel Handle Shoulder Screw 1...

Страница 12: ...UNPACKING Tools needed for assembly or adjustments Straight Edge Combination Square 3mm Hex Wrench 13mm Combination Wrench 5mm Hex Wrench 12...

Страница 13: ...th Blade Teeth Keep Blade stored or lowered when possible FIGURE 4 FIGURE 2 CORRECT HOLES FACING UP INCORRECT FIGURE 3 HP9 FIGURE 1 HP5 HP1 HP5 HP4 HP3 HP2 HP2 2 Secure Stand Assembly with M8 x 65mm H...

Страница 14: ...screw holes in the Saw Stand with the threaded holes in the Saw Base See Figure 5 2 Tighten Hex Cap Screws with supplied Combination 4mm Allen Wrench HP8 to secure Stand Assembly to Saw NOTE DO NOT o...

Страница 15: ...Figure 7 Only use 10 inch blades designed for wood cutting NOTE Use only 10 inch 254mm diameter Blades with 5 8 inch 16mm arbor holes rated at 5 000 rpm or higher 0 10 inch 2 6mm min kerf width and 0...

Страница 16: ...ND ALIGNMENT Page 26 FIGURE 11 FIGURE 12 A A A A A A A A PC7 PC7 THROUGH CUT POSITION LOCK LOCK POSITION POSITION FIGURE 10 A THROAT PLATE 1 To install Throat Plate PC15 lower Blade below Tabletop the...

Страница 17: ...n a vertical position hook the Locating Pin at the back end of the Blade Guard Assembly into the slot at the back edge of the Riving Knife 2 Rotate the Blade Guard Assembly toward the front of the Saw...

Страница 18: ...the front notch onto the corresponding front tab 4 Press in on the lock lever to lock fence in place See Figure 17 REMOVING THE FENCE 1 Release the lock lever to unlock the fence 2 Disengage the front...

Страница 19: ...THROAT PLATE To install throat plate PC7 slip tab into slot at back of saw and push down the front of the throat plate to secure in place See Figure 21 NOTE There are four screws pre assembled to the...

Страница 20: ...et NOTE Unplug saw Remove blade guard and anti kickback pawls Raise the blade A to maximum height by turning height adjusting wheel 1 Mark beside one of blade teeth at front of blade A Figure 22 Place...

Страница 21: ...mbination square place a block of wood on the right side of the blade Lightly tap with a small hammer or rubber mallet to achieve the correct parallelism adjustment See Figure 26 6 Retighten the trunn...

Страница 22: ...nment Adjusting 45 Degree Positive Stop If the blade is not showing an accurate 45 to the table you MUST adjust the 45 positive stop located on the far right end of the bevel track maximum 45 as shown...

Страница 23: ...NCE There are two miter gauge grooves One on either side of the blade When making a 90 cross cut use either groove For beveled cross cuts use the groove on right so that the blade is tilted away from...

Страница 24: ...scale with black numbers The orange pegs on the right of the rail can be used for right rip cut 10 inches to 25 inches To use the orange scale with black numbers insert the fence notches into the righ...

Страница 25: ...the top of the knife lean the knife outward away fro the two locking pins beside its middle slot This now frees the knife to slide into the upward cut through position 5 Lift the knife upward along t...

Страница 26: ...ade if still out of alignment then adjust BB3 until proper alignment is achieved Do not adjust BB1 3 Tighten screws AA FIGURE 40 Vertical Alignment The plane of the riving knife appears to be twisted...

Страница 27: ...utting is the miter gauge knob tight If making through cuts with a standard blade are the blade guard riving knife and anti kickback pawls properly attached and properly functioning with both guards c...

Страница 28: ...d be turned off and the power switch locked out to prevent unauthorized use To lock out power switch use a standard long shackle lock with a shackle post no larger than 9 32 inch 7mm diameter See Figu...

Страница 29: ...wer source or operating the saw always inspect the blade guard assembly and riving knife for proper alignment and clearance with the saw blade Check alignment after each change of beveling angle Cross...

Страница 30: ...ed while starting the cut as long as hands remain 6 inches from the blade 11 Keep the workpiece against the table and fence and slowly feed the workpiece rearward all the way through the saw blade DO...

Страница 31: ...ure 46 and follow this process 1 Remove rip fence 2 Make sure bevel angle is set to 0 3 Set blade to correct height for workpiece 4 Place miter gauge in either miter slot 5 Set miter gauge to 90 and t...

Страница 32: ...gh cut When making a non through cut blade is covered by workpiece during most of cut Be alert to exposed blade at start and finish of every cut Never feed wood with hands when making any non through...

Страница 33: ...ecommended with a notch that fits against the edge of the workpiece to prevent slipping It s a good idea to have several push sticks of the same minimum length 15 7 inches 400mm with different size no...

Страница 34: ...als use the fence on the left of the blade Fold down the thin fence to allow use of blade guard Subtract 2 inches 50 8mm from the scale for accurate measurement FIGURE 50 FIGURE 51 PUSH BLOCK GROOVING...

Страница 35: ...our featherboard from a straight piece of wood that is free of knots and cracks Clamp featherboards to the fence and or table so that the featherboard will hold the workpiece against the fence or tabl...

Страница 36: ...for eye hearing and respiratory protection while using compressed air Specific areas which require regular maintenance include RIVING KNIFE CLAMP PLATE Keep this area free of dust and debris buildup...

Страница 37: ...be used with this product Question Solution How do you make the blade parallel to the miter slot Reference Page 21 Can this unit be converted to 220 volt No What do I do if I have a problem with my Fe...

Страница 38: ...nter will repair any faulty workmanship and either repair or replace any part covered under the warranty at our option at no charge to you WHAT IS NOT COVERED This warranty applies only to the origina...

Страница 39: ...ntact your nearest RIDGID authorized service center Be sure to provide all relevant information when you call or visit For the location of the authorized service center nearest you please call 1 888 3...

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