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RP-II-CS8G [C]

18

Sheet 5 of 16

 www.richards-mfg.com

Product Family

CS8

7

Checking Lug

A.  After installing lug,  confirm distance from lug end to insulation cutback 

does not exceed dimension shown.

1

/

4

” MAX

!

WARNING: Do not exceed maximum dimension shown. 

8

Applying Stress Control Mastic

For Strap/Wire Shielded Cable

A.  Clean insulation with approved cleaning wipes by wiping from lug to 

shielding.

B.  Apply supplied 

stress control mastic

 centered over edge of semi-

conductive shield cutback. Apply the mastic with light tension so it 
slightly stretches and completely wraps the cable.

For Metallic Tape/LC Shielded

A.  Clean insulation with approved cleaning wipes by wiping from lug to 

shielding.

B.  Remove PVC tape from Step 3.
C.  Apply supplied 

stress control mastic

 centered over edge of semi-

conductive shield cutback. Apply the mastic with light tension so it 
slightly stretches and completely wraps the cable.

Wipe Direction

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

J

J

K

K

L

L

M

M

N

N

P

P

R

R

T

T

24

24

23

23

22

22

21

21

20

20

19

19

18

18

17

17

16

16

15

15

14

14

13

13

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN MILLIMETERS

SURFACE FINISH:

TOLERANCES:

   LINEAR:

   ANGULAR:

FINISH:

DEBURR AND 

BREAK SHARP 

EDGES

NAME

SIGNATURE

DATE

MATERIAL:

DO NOT SCALE DRAWING

REVISION

TITLE:

DWG NO.

SCALE:1:2

SHEET 1 OF 1

A0

Material <not specified>

N/A

WEIGHT: 7.78

Cable Cutback A

Cable Cutback 

Template Model.  

For Instruction 

Sheets or other 

use.   Cable Types 

Included are:

- Flat Strap

- JCN

- LC Shield

- Tape Shield

Wipe Direction

A

A

D

D

N

N

R

R

DRAWN

Applied Stress Control Mastic

A

A

D

D

N

N

R

R

DRAWN

Semi-Conductive 

Shield Cutback

Cable 

Insulation

Stress Control Mastic

Applied Stress Control Mastic

A

A

D

D

N

N

R

R

DRAWN

Semi-Conductive 

Shield Cutback

Cable 

Insulation

Stress Control Mastic

9

.1

Applying Grease

A.   Apply grease over exposed cable insulation and stress control mastic as 

shown. Use only supplied or approved silicone grease.

A

A

D

D

N

N

R

R

DRAWN

Apply grease in this area

A

A

D

D

N

N

R

R

DRAWN

Apply grease in this area

Содержание Cold Shrink R-800

Страница 1: ...stallation Instructions CS8 Series Cold Shrink R 800 Applicable Fastener Type Applicable Housing Sizes G Style O P Q Applicable Catalog Prefix For Use With the Following Cable Types 15kV Class 25kV Class Jacketed Concentric Neutral JCN Longitudinally Corrugated Neutral LC Tape Shield Neutral 61CS8G 71CS8G 91CS8G 62CS8G 72CS8G 92CS8G 18 17 16 15 14 13 12 11 10 9 ...

Страница 2: ...e between the cable accessory and the cable substrate The heat should be applied primarily around the cable semicon shield cutback area This can be accomplished via a space heater or hot air gun The cable accessory should be gently heated so that the product becomes warm to the touch Heat should not be concentrated but should be applied circumferentially around the product If using a hot air gun c...

Страница 3: ...allation Instructions 1 1 2 REF 12 Cable Jacket Abraded Area A Straighten and train cable end Cable should be free to move approximately 2 in either direction B Cut cable to dimensions shown C Clean cable jacket approximately 24 from end of cable TIP Use to scale cable cutback template on last page as aid to prepare cable NOTE Certain items used such as mastic PVC tape shrink tube etc may not be i...

Страница 4: ...own B STEP 5 Preparing Metallic Shield Remove cable insulation to dimension shown Confirm all dimensions with To Scale Cable Cutback Template on last page or Strap Wire Shielded Cable Go to Step 7 For Metallic Tape Shielded LC Shielded Remove semi conductive shield to dimension shown A WARNING Do not nick or cut the cable insulation WARNING Do not nick or cut the cable insulation STEP 4 Exposing C...

Страница 5: ... cutback Apply the mastic with light tension so it slightly stretches and completely wraps the cable Wipe Direction A B C D E F G H J K L M N P R 12 11 10 9 8 7 6 5 4 3 2 1 DRAWN CHK D APPV D MFG Q A UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR FINISH DEBURR AND BREAK SHARP EDGES NAME SIGNATURE DATE MATERIAL DO NOT SCALE DRAWING REVISION TITLE D...

Страница 6: ...8 18 17 17 16 16 15 15 14 14 13 13 12 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 DRAWN CHK D APPV D MFG Q A UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR FINISH DEBURR AND BREAK SHARP EDGES NAME SIGNATURE DATE MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 1 SHEET 1 OF 1 A0 As Noted N A WEIGHT 5 06 618FCN 01A 15 kV Cold Shrin...

Страница 7: ...NING Fastener is factory installed in a retracted position The Fastener must be stroked into forward position The female threaded end of Fastener will then extend into the 15 16 Threaded hole of the Lug WARNING Confirm that fastener goes through lug hole as shown below Fastener in the retracted position Fastener Lug Hex Tool Push Fastener stroked into forward position through Lug Hole Fastener thr...

Страница 8: ...ther push CS8 onto mating part lining up the hole in the lug with the stud on the mating part D Insert Hex tool P620AT or equivalent 5 16 hex tool into loadbreak interface and engage faster Rotate tool 2 3 turns to start thread engagement CHECK Tug on power cable to confirm stud is through hole in lug Only a small amount of movement should be possible If the cable moves more than a small amount re...

Страница 9: ...core into two halves and clip any plastic rings that remain on cable Removal Ring A B C D 10 2 Preparing Metallic Shield For Metallic Tape LC Shielded A Install jacket mastic on cable jacket aligned with jacket cutback B Wrap tinned copper braid around exposed metallic shield C Align edge of solder block with jacket cutback D Secure copper braid 3 back from end of jacket mastic with zip tie or bin...

Страница 10: ...ing Mastic Jacket Mastic completely covered with Sealing Mastic Jacket Mastic completely covered with Sealing Mastic 12 Applying Jacket Seal For Strap Wire Shielded Cable A Apply grease over area as shown Only use grease supplied with kit or approved silicone grease B Hold both tabs and pull out to completely cover sealing mastics as shown below Ensure sealing mastic is not dislodged when unfoldin...

Страница 11: ...ed or approved silicone grease loadbreak interface of CS8 and interface of insulating cap or mating part B Install mating component per manufacturer instructions Loadbreak Cap shown as reference Wires adbreak Interface STEP 17 Connecting R800 to Ground R80 Installation Instructions Clean and Lubricate Internal Cavity Clean and Lubricate ...

Страница 12: ...onnect other end of wire to copper braid C Ground the cable shield according to appropriate approved practice For Strap Wire Shielded Cable A Insert one end of a piece of wire 14 AWG copper or larger through one of the available grounding eyes and twist to make a small loop Be sure not to damage grounding eye B Connect other end of wire to shield wires C Ground the cable shield according to approp...

Страница 13: ...RP II CS8G C 18 Sheet 13 of 16 www richards mfg com Product Family CS8 ...

Страница 14: ...e Insulation Conductor Conductor intentionally not shown exposed Multiple insulation cutback lengths exist depending on lug being installed Locate appropriate dimension within instructions dimension should not exceed 4 3 8 11 9 3 4 8 3 4 10 11 3 4 To Scale Cutback Template Provided by the factory ...

Страница 15: ...RP II CS8G C 18 Sheet 15 of 16 www richards mfg com Metallic Shield Jacket Semi Conductive Shield To Scale Cutback Template Provided by the factory ...

Страница 16: ...RP II CS8G C 18 Sheet 16 of 16 www richards mfg com Product Family CS8 ...

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