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Survivor

SR Siderail Truck Scale Assembly Instrucitons

Figure 8-1. J-Box Wiring and Conduit Runs for a Five Section/Four Module Option

Pocket 1 Conduit

Pockets 1 and 2
Conduit runs to J-Box

Pocket 3 Conduit

Pocket Conduit for J-Box 2
cable to Expansion Slot in J-Box 1

Pocket 5 Conduit

Load Cell
Cable to
Connector

Pocket 9 and 10
Conduit runs to J-Box

SI - Green

SI - White
EX - Red
EX - Black

SHD - Shield

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

Load Cell #1

Load Cell #2

Load Cell #9

Load Cell #3

Load Cell #10

Load Cell #8

+SI
-SI

+EX

-EX

SHD

-SEN

+SEN

SHD - Shield

+SI
-SI

+EX

-EX

SHD

-SEN

+SEN

Indicator/J10

Expansion/J9

Cable from J-Box 2

SI - Green

SI - White

EX - Red

EX - Black

SEN - Yellow

SEN - Blue

Pocket 10 Conduit

Module C

Module B

Module A

Module D

Pocket 4 Conduit

Section 1B

Section 1A

Section 2B

Section 2A

Section 3B

Section 3A

Section 4B

Section 4A

Section 5B

Section 5A

Pocket 5 and 6 Conduit

J-Box 2

J-Box 1

Load Cell
Cable to
Connector

SI - Green

SI - White
EX - Red
EX - Black

SHD - Shield

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

+SI

-SI

+EX

-EX

SHD

Load Cell #4

Load Cell #7

Load Cell #5

Load Cell #6

+SI
-SI

+EX

-EX

SHD

-SEN

+SEN

SHD - Shield

+SI
-SI

+EX

-EX

SHD

-SEN

+SEN

Indicator/J10

Expansion/J9

Cable to J-Box 1

SI - Green

SI - White

EX - Red

EX - Black

SEN - Yellow

SEN - Blue

Detail A

Detail B

SHD - Shield

Cable to Indicator

SI - Green

SI - White

EX - Red

EX - Black

SEN - Yellow

SEN - Blue

J-Box 1 - Detail A

J-Box 2 - Detail B

Содержание Survivor SR

Страница 1: ...SURVIVOR SR Siderail Truck Scale Assembly Instructions 45698 Rev D...

Страница 2: ......

Страница 3: ...olt Tightly 7 3 1 Align and Square Deck 7 3 2 Level Frame 7 4 0 Set Load Cell Mounts 8 4 1 Attach Mount Chair 8 4 2 Prepare Baseplate and Load Cell 8 4 3 Set Baseplate 8 4 4 Raise Link and Load Cell 8...

Страница 4: ...le Assembly Instructions Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars 9 0 Vehicle Scale Limited War...

Страница 5: ...s situation that if not avoided could result in serious injury or death and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided ma...

Страница 6: ...m strength may damage the foundation 1 2 2 Delivery Crane Rental and Assembly Estimates When scheduling scale delivery and crane forklift rental for the unloading and frame placement arrange a full da...

Страница 7: ...string line and squared with the foundation approaches This line of side rail beams becomes the reference line to which the other side rail and all cross beams are aligned Side to Side Assembly Seque...

Страница 8: ...and bolted to the reference side rail move the opposite side rail for the open side into position with the forklift With the cross beams resting on the side rail flange raise the side rail and cross...

Страница 9: ...ositioning The following sections outline the positioning and numbering of the SR truck scale siderail beams 2 2 1 Siderail Positioning Set all side rails with the cut outs for the load cell mount dow...

Страница 10: ...beams hold short support bars over the load cell area to support the corrugated metal there when the deck is poured Position 6 beams so the extra end studs are over the load cell mount Number 7 cross...

Страница 11: ...level of the deck top If adjustments are necessary a fork lift or crane can be used to nudge the frame into alignment 3 2 Level Frame If the concrete foundation pad has been sloped for water drainage...

Страница 12: ...ur leveling screws into the baseplate so about 2 extends beyond the bottom surface as shown at right Each load cell must be fitted with a 90 threaded LB conduit adapter Install an adapter on each load...

Страница 13: ...he chair the link will be hanging exactly vertical when centered in the chair Approximately 1 4 of link should protrude beyond each side of the chair If adjustment is necessary tap baseplate edges lig...

Страница 14: ...holes This long bit allows the drill body to clear the siderail so the hole can be drilled nearly vertical Hold the bit as close to vertical as possible and drill a 3 4 hole at least 6 into the concr...

Страница 15: ...short support bar is installed next to the load cell window as shown at left 6 2 Corrugated Metal Sheeting Lay in 28 gauge 3 4 corrugated galvanized panels 1 1 4 wide corrugations to support the conc...

Страница 16: ...to hold the rebar 1 5 above the corrugated panels Begin laying the rebar gridwork by tying long rebars parallel to the cross beams under the Nelson studs on each cross beam Rebar ties and spinner too...

Страница 17: ...derails a fraction of an inch and rest them on temporary blocks as shown at right This is rarely necessary but may prevent damage from a concrete redi mix truck accidentally backing into the scale fra...

Страница 18: ...the next concrete truck Don t forget to clean out concrete from the drain tubes on each bay For a non skid surface use a stiff bristle broom for a brushed finish when the concrete has set enough for f...

Страница 19: ...aintain NEMA 4 integrity Figure 8 1 J Box Wiring and conduit Runs for a Four Section Three Module Scale Load Cell Cable to Connector Pocket 1 Conduit Pocket 8 Conduit Pockets 1 2 3 4 Conduit runs to J...

Страница 20: ...d SI SI EX EX SHD SEN SEN Indicator J10 Expansion J9 Cable from J Box 2 SI Green SI White EX Red EX Black SEN Yellow SEN Blue Pocket 10 Conduit Module C Module B Module A Module D Pocket 4 Conduit 3 8...

Страница 21: ...ential than the main ground the surge may travel out to the scale ground rod damaging load cells on its way A nearby lightning ground strike may instantly raise the zero potential of a ground rod at t...

Страница 22: ...the buried ground cable from the AC power ground rod A DC transient protection board can be conveniently located within the junction box to help protect load cells from power surges If that option is...

Страница 23: ...R2 R33 JP12 JP2 VR9 JP19 R48 VR7 JP18 R42 R44 R22 R25 R16 R18 VR2 R19 R39 VR10 R35 R37 VR11 R27 R29 R31 R9 R11 R12 R1 R3 R5 VR5 R6 JP5 JMP NEG JMP POS VR8 VR3 VR1 VR12 VR6 J1 VR4 J2 R13 R7 EXPANSION J...

Страница 24: ...tion in the junction box clockwise until a clicking noise is heard when you continue turning This eliminates any initial resistance so all signals are at full strength You re now ready to do individua...

Страница 25: ...t cell s individual potentiometer until the displayed reading equals your recorded reference cell reading Repeat for the other two high reading cells on side 1 6 As adjustments are somewhat interactiv...

Страница 26: ...other corners in turn and record those readings The readings should be within 1 of each other 8 8 Calibration with Test Weights The calibration procedure can only be done after all trimming as describ...

Страница 27: ...nt by RLWS confirms that the non conformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole ju...

Страница 28: ...nd Mexican Customers 800 321 6703 International 715 234 9171 Immediate Emergency Service For immediate assistance call toll free 1 800 472 6703 Canadian and Mexican customers please call 1 800 321 670...

Страница 29: ......

Страница 30: ...68 USA U S 800 472 6703 Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 88 2349171 www ricelake com www ricelake mx www ricelake eu www ricelake co in m ricelake com Rice Lake Weighi...

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