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RL2200 Load Cell Mounting Kit Installation

5

3. Make necessary preparations to the mounting surfaces. A 1" sub plate is recom-

mended to ensure a good mounting surface.

4. The mounts are normally factory assembled. If mounts are not already assem-

bled, complete the assembly by placing the rocker pin and boot in the load cell 

hub socket, place the top plate on top with the rocker pin in the top plate socket, 

and install the shoulder screws through the top plate into the base plate risers. 

Torque the shoulder screws to 100 ft-lb. Tighten the shoulder screw set screws.

5. Lift and block the vessel to the same height as the assembled mounts.
6. Remove the block from one support point and slide that mount into position.
7. If the mount is being fitted under the leg of a vessel, verify that the leg’s center 

line passes through the center of the top plate (through the center of the load cell). 

8. Lower the corner or side of the vessel carefully onto the top plate. The force of a 

vessel weighing several tons can damage a load cell if dropped only a fraction of 

an inch.

9. With the top plate positioned approximately level, mark holes for attaching the 

top plate to the vessel’s mounting surface. Drill holes and attach top plate loosely 

to vessel with suitable fasteners.

10. Repeat steps 4-10 for the mounting assemblies at the remaining corners or sides.
11. Verify that there is no initial misalignment between the base plate and top plate 

and that the rocker pin is in the center of the hole in the top plate. 

12. Attach the base plates to the foundation using suitable anchors for concrete or by 

bolting or welding to a steel structure or subplate. Verify that the base plates are 

as level as possible. They should be fully supported. Shimming is not recom-

mended.

13. Check that the top plates are no more than ±.5° out or level. Shim if necessary 

and fully tighten mounting bolts.

14. To achieve equal load distribution, final height adjustments can be made with 

shims between the top plate loading bracket  and the weighing vessel.  The varia-

tion in load among the cells should be no more than 20%. The load distribution 

can be checked accurately by exciting each load cell in turn and measuring the 

output with a voltmeter..

Содержание RL2200

Страница 1: ...ustin Ft Worth NicolScales com 800 225 8181 Contact Us Nicol Scales Measurement is an ISO Accredited Calibration Company that has provided calibration repair and sales of all types of weighing and mea...

Страница 2: ...RL2200 Load Cell Mounting Kit Installation Guide 49596 Rev A...

Страница 3: ...Copyright Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice July 31 2013...

Страница 4: ...ank Mounts 3 Installing the RL2200 4 3 Load Cell Wiring 6 4 Junction Box Connections Adjustments Calibration 7 5 Troubleshooting 7 6 Maintenance and Replacement Parts 8 7 RL2200 Limited Warranty 9 Ric...

Страница 5: ...ii RL2200 Load Cell Mounting Kit Installation...

Страница 6: ...h no need for check or stay rods making this mount a good choice for areas with frequent seismic activity The rocker pin design eases load cell installation and replace ment without the need to raise...

Страница 7: ...ll or work on this equipment unless you have read and understand the instructions and warnings in this manual DO NOT use for purposes other than weight measurement DO NOT use any load bearing componen...

Страница 8: ...installation 4 Level 0 5 Flexible Piping J Box It is crucial that all piping or conduit be horizontal and flexi ble If flexible piping is not used make sure distance from vessel to the first pipe sup...

Страница 9: ...ed Does the supporting structure have the necessary strength to prevent excessive deflection when the system is fully loaded Is there attached equipment such as skirting venting or piping which is lik...

Страница 10: ...damage a load cell if dropped only a fraction of an inch 9 With the top plate positioned approximately level mark holes for attaching the top plate to the vessel s mounting surface Drill holes and at...

Страница 11: ...nction box Attach load cell cable to the dead structure not the vessel 3 If conduit protection is necessary against mechanical or rodent damage to the load cell cables use flexible conduit and conduit...

Страница 12: ...el or plumb moisture problem mechanical binding Drifting readout Moisture in junction box cables or load cell mechanical binding 1 Check load cell mount for debris restricting load cell movement or de...

Страница 13: ...4949 14949 45696 45696 RL2200 Stainless Steel Mounts No Description Replacement Part Numbers A B C D 1 Top Plate 45563 45563 45548 45548 2 Shoulder Screw 45568 45568 45552 45552 3 Load Cell Bolts 4557...

Страница 14: ...the sole judge of all alleged non conformities Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents RLWS will have a reasonable t...

Страница 15: ...10 RL2200 Load Cell Mounting Kit Installation...

Страница 16: ......

Страница 17: ...Rice Lake Weighing Systems July 31 2013 49596 Rev A...

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