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Rhino RD160 E3/E4

TROUBLESHOOTING

Problem

Cause

Remedy

Pump leaking

Replace seals/gaskets

Relief valve(s) stuck

Clean or repalce

Drive coupling malfunc on

Replace coupling

Pump gears worn or damaged

Replace gears or pump

Damage due to entry of air into the hydraulic system

Maintain correct level in hydraulic tank. Keep all hose
ﬁ ngs ght.

Air in system

Maintain correct level in hydraulic tank. Keep all hose
ﬁ ngs ght.

Relief valve dirty or damaged

Clean or repalce

Loose suc on line

Tighten ﬁ ngs

Clogged ﬁlter or pump inlet

Clean or replace ﬁlter or line

Internal pump or motor damaged

Check and repair

Hydraulic variable
displacement pump failure

Hydraulic system noisy

Содержание RD160 E3

Страница 1: ...1 Rhino RD160 E3 E4 Read this manual completely and understand the instructionsbeforeoperatingthemachine EnglishVersion RD160 E3 E4 Ride On Sweeper Diesel Operator s Manual...

Страница 2: ...2 Rhino RD160 E3 E4...

Страница 3: ...e time of installation for future reference Model No _______________________________ Serial No ________________________________ Engine No _______________________________ Accessories __________________...

Страница 4: ...4 Rhino RD160 E3 E4 INTRODUCTION...

Страница 5: ...applicable general regulations pertaining to Safety and Health at the work place must be adheredtobytheuser Modifications made to machine without the manufacturer s consent will relieve the manufactu...

Страница 6: ...6 Rhino RD160 E3 E4 TECHNICAL SPECIFICATION...

Страница 7: ...mm SWEEPING WIDTH Main Broom Length Main Broom Diameter Broom Type Bristle Type Side Broom Diamater 1220 mm 360 mm V Shape PROEX WIRE 660 mm MAIN SIDE BROOM Unladen weight 1800 kg Without packing WEI...

Страница 8: ...ity 640 liters 1400 mm 600 kg HOPPER Filter Area 12 m No of Filters 2 FILTER Ba ery 12V 80Ah BATTERY Diesel Tank 40 liters Hydraulic Tank 40 liters TANKS Length 2686 mm Width 1590 mm Height 2555 mm AC...

Страница 9: ...9 Rhino RD160 E3 E4 SUPPORT...

Страница 10: ...MC or Annual Maintenance Contract is a professional and timely maintenance cover offered by RMCL to its customers AMC takes care of scheduled and preventive maintenance services Equipment under AMC qu...

Страница 11: ...11 Rhino RD160 E3 E4 SAFETY INSTRUCTIONS...

Страница 12: ...s opera ng safelyprior to use Otherwise themachinemustnotbeused The machine is not suitable for sweeping dust which endangers health unless expressly speci ed otherwise Please follow the safety instru...

Страница 13: ...to star ng e g children Ensure su cientvisibility The machine may only be used by persons who have been instructed in handling the machine or have proven quali ca on and exper se in opera ng the mach...

Страница 14: ...ses are poisonous and hazardous to health do not inhale them Read the opera ng instruc ons of the engine manufacturer before start upandfollowthesafetyinstruc onscarefully Riskofexplosion Pneuma c Tir...

Страница 15: ...ot Throw In Garbage Informa on Environmental Hazard General Warning Ba ery Recycle Cau on No Fire Matches Toxic Hazard No Smoking No Passengers Do Not Throw In Garbage Hand Crush Hazard Hot Surface St...

Страница 16: ...16 Rhino RD160 E3 E4 SAFETY INSTRUCTIONS Wear Safety Glasses Wear Safety Helmet Wear Ear Mu Wear Respirator SYMBOLS HAZARDS PICTORIAL DEFINITIONS...

Страница 17: ...efusefordisposal butarrangefortheproperrecycling Old machines contain materials that can be recycled Please arrange for the properrecyclingofoldmachines Batteriesandactuatorscontainsubstances that mus...

Страница 18: ...18 Rhino RD160 E3 E4 KNOW YOUR MACHINE...

Страница 19: ...n 2 Air condi oning unit 3 Rear view mirror 4 Sliding window 5 Front glass 6 Engine hood 7 Filter chamber 8 Hopper 9 Side broom 10 Main broom 11 Main broom door RH 12 Main broom door LH 13 Front wheel...

Страница 20: ...E4 KNOW YOUR MACHINE 18 19 20 22 18 Cabin door with lock 19 Operator seat with armrest 20 Steering wheel dashboard 21 Engine 22 Air condi oning system compressor 23 Addi onal alternator for air condi...

Страница 21: ...21 Rhino RD160 E3 E4 Operator Orienta on 1 3 4 2 1 Front of the machine 2 Right of the machine 3 Rear of the machine 4 Le of the machine KNOW YOUR MACHINE...

Страница 22: ...e s cker 4 Hopper control s cker 5 Horn s cker 6 Thro le lever s cker 7 Main Side broom opera onal s cker 8 Igni on coil Hydraulic oil lter clog indicator 9 Ba ery charging s cker 10 Turn signal indic...

Страница 23: ...achine safety s cker 2 Hopper li arm safety warning s cker 3 Rota ng belt keep away safety s cker 4 Diesel fuel safety s cker 5 Rota ng belt keep away safety s cker 6 Ba ery loca on warning s cker 7 P...

Страница 24: ...OW YOUR MACHINE DECALS 1 4 5 6 2 3 1 Yellow Black stripe safety s cker 2 Yellow Black stripe safety s cker 3 Yellow Black stripe safety s cker 4 Grease point s cker 5 Safety stopper s cker 6 Commissio...

Страница 25: ...25 Rhino RD160 E3 E4 WORKING PRINCIPLE...

Страница 26: ...chanism Makesuretheareatobesweptisdry Position the machine in the direction that the wind blows the dust away fromthemachine For optimum cleaning results match the driving speed with the area to beswe...

Страница 27: ...27 Rhino RD160 E3 E4 INITIAL SET UP...

Страница 28: ...ndunderstoodthecontentsofthismanual Donotusethismachinetocollectanyhazardousdebris Donotusethismachineasatransportequipment WARNING Do not use this machine on surfaces exceeding a maximum of thegivenv...

Страница 29: ...eappropriatetoolsandsafetydevices Safety chain Wheel block Pallet if equipped Upon Unloading l Check the machine for any transit damage such as dents paintdamage scratches leaks etc l Checkcoolantleve...

Страница 30: ...30 Rhino RD160 E3 E4 CONTROLS...

Страница 31: ...31 Rhino RD160 E3 E4 CONTROLS CONTROLLING AND INDICATING ELEMENTS Control Elements 1 2 3 4 5 10 6 7 8 9 11 12 13 1 a 14 15 16 17 19 Switches 18...

Страница 32: ...r 14 VacuumBy Pass Filtervibratoron o switch 15 Headlampswitch 16 Warningbeaconlampon o switch ifequipped 17 Igni onkeyswitchforengine 18 Hornswitch 19 Turnsignalindicatorswitch 20 Fireinhopperindica...

Страница 33: ...steeringwheel ltlevercontrolstheangleofthesteeringwheel To adjust Rotate the lever towards the operator adjust the angle and push theleverbacktosecure 2 Side Broom Adjustment Knob Rotate the knob coun...

Страница 34: ...mwhennotinuse SWEEP Opera ng posi on Raised posi on 4 Main Broom Adjustment Knob Rotate the knob counter clockwise to release the mechanism move the knobtothedesiredposi on rotateclockwisetosecurethep...

Страница 35: ...broom oats above the sweeping surfacetosweepovertheunevensurfaces Note Do not use this mode for a longer period of me as the brush wears out inafasterrate TRANSPORT SWEEP 5 Main Broom Raise Lower Leve...

Страница 36: ...er door automa cally opens during sweeping opera on Ac va ng main broom opens the door and switching it o closes the door automa cally The debris compact system func ons are controlled via a lever on...

Страница 37: ...pper Raise Lower Lever RAISE The engine speed can be controlled via a thro le lever assembly located in theoperator sconsole Theleverisnotchedtosettherequiredenginespeed duringthemachine sopera on 10...

Страница 38: ...by design to see the machine achieve lower speed during reversing than forward Neutral Take your foot o the direc onal pedal anditwillreturntotheneutralposi on Thebrakepedalisusedtosloworstopthemachin...

Страница 39: ...seitonamovingmachineunlessitisanemergency The vacuum by pass switch is used to ac vate the by pass feature of the sweepmechanismtopreventany uidsenteringthe lters whichmaycause damage The lter shaker...

Страница 40: ...psthemachine sengine It is located at the right hand side of the steering wheel in the operator s console 17 Igni on Key Switch for Engine Start Stop G L ON OFF OFF Engine Electrical s are in O condi...

Страница 41: ...dintheswitchitself 19 Turn Signal Indicator Switch if equipped Le Slidetheswitchtothele Right Slidetheswitchtotheright Note There is no self cancella on feature and the operator has to switch o theind...

Страница 42: ...23 Engine Coolant Temperature Gauge The engine oil pressure gauge is used to inform the operator that the engine oil pressure is higher lower than the required opera ng parameter The engine will auto...

Страница 43: ...30 The Ba ery charge indica ng lamp is located on the dashboard it glows green when the engine is star ng 27 Addi onal alternator for air condi oner system indicator lamp if equipped 27 The hourmeter...

Страница 44: ...tuator switch If equipped Side brush actuator switch WARNING Do not adjust the seat while the machine is in mo on The operator seat can be adjusted forward or backward to suite the user s height Ithas...

Страница 45: ...r speed control Air condi oning system controls Fan O Fan Low Speed Fan Medium Speed Fan High Speed Addi onal alternator for air condi oner unit Air condi oner compressor Switcho theblowerfanandcompre...

Страница 46: ...window closed when the air condi oning system is running ThecabinfeaturesaEmergencyExitWindowlocatedattherearofthecabin During normal opera on of the machine this window is kept closed and is secured...

Страница 47: ...henthemachineisnotinuse Note Keep the door closed during sweeping to prevent dust debris entry intothecabin The overhead panel houses the switches for the ven lator fan and auxiliary worklamps Thecont...

Страница 48: ...o RD160 E3 E4 Ven lator Fan if equipped CONTROLS The roof mounted ven lator fan is used to circulate fresh air into the cabin When using the fan always ensure that the sliding window and rear windows...

Страница 49: ...49 Rhino RD160 E3 E4 MACHINE OPERATION...

Страница 50: ...es If any part of the opera on and safe use of this equipment is not completely understood consult an authorized dealer for a completeexplana on Operator Requirements a Traintheemployeetooperatethemac...

Страница 51: ...the machine ahead par cularly on downgrades A good rule of thumb to follow is to allow two 2 machine lengths between machines for each 10 km h of travel speed under normal opera ng condi ons Under adv...

Страница 52: ...Earmu 4 Safety Re ec ng Jacket Overalls 5 Safety Shoes 6 Safety Gloves 7 Dust Mask 1 Sit in operator seat adjust seat posi on if required ensure parking brake isapplied checkifthedirec oncontrolpedali...

Страница 53: ...beinnormalsweepposi on Medium engine speed Releasethebelowmentionedenginehoodhandletoopentheenginehood 5 Press the directional control pedal forward to propel the machineintheforwarddirection 6 Press...

Страница 54: ...mentsandstationaryobjects peopleoranimals F Driveslowlyondownhill uphill onturns wetgrounds ramps F Donotmakesharpturns machinemighttipover F Donotadjustthedriverseatwhiledrivingthemachine F Donotdriv...

Страница 55: ...use Risk of batterydrain 10 Always use the rota ng warning beacon lamps if equipped when driving opera ng the machine to warn others in the vicinity of the machine 2 1 1 BeaconlampplacementwithoutOHG...

Страница 56: ...me Sweep in a straight pathaspossible Avoid bumping into power and lamp posts or scraping the sides of the sweeper Avoid turning the steering wheel too sharply when the machine is in mo on Themachinei...

Страница 57: ...WEEP SWEEP RH Side broom lever Note In highly dusty areas it is advisable not to use the side brooms to avoid dust yingwhichwillhampervisibilitytotheoperator LH Side broom actuator switch 4 Ensurevacu...

Страница 58: ...RANSPORT End Of Sweeping 1 SwitchO mainbroomandsidebroom 2 Raisethemainbroomandsidebrooms 3 Ac vate the lter shaker to shake o remaining debris and dust from the panel lter MB ON SB OFF NOTE The lter...

Страница 59: ...ddumpingarea 2 Raisethehoppertoitsdumpingposi on RAISE WARNING Do not stand under a raisedhopper 3 Ensurethatthehopperisinnormalsweepposi on 4 Openthehopperdoortocommencedumpingofdebris 5 Closethedoor...

Страница 60: ...PPERDEPLOYED Safety stopper engaged Disengaging The Hopper Safety Stopper 1 Engageparkingbrake 2 Starttheengine 3 Raisehopperupcompletely 4 Releasethesafetystopperfromthelockedposi on 5 Placethesafety...

Страница 61: ...mber door care should be taken while opening or closing Pinchhazard WARNING ENSURE THAT THE ENGINE IS SHUT DOWN BEFORE CLEANINGTHEDUSTFILTERS Lever 2 Use the latches to remove the lter holders and the...

Страница 62: ...62 Rhino RD160 E3 E4 MAINTENANCE...

Страница 63: ...rica on l Hydraulicsystem l Pneuma csystem l Electricalsystem General Maintenance WARNING IMPORTANT Maintenance and or repair opera ons must be done by skilled and authorized personnel all opera ons o...

Страница 64: ...nypressurizedsystem When changing oil in the engine transmission and hydraulic systems or removing hydraulic lines remember that the oil may be hot and can cause burnstounprotectedskin When working on...

Страница 65: ...c Oil Tank The hydraulic oil tank is located below the operator seat The hydraulic pump is located in the engine bay attached to the engine The hydraulic oil tank has a cap with a breather assembly Ch...

Страница 66: ...ulicoil Ifanyoilleakhasbeendetectedcontactaftersalesservice The hydraulic drive motor should be checked for leaks Repair the hose fittings or other parts if any damage is noted Refusing to do so may d...

Страница 67: ...ta c drag chain prevents the buildup of sta c electricity in the machine Thechainisa achedtothemachinebyarearmainbrushskirtretainingbolt Makesurethechainistouchingthe ooratall mes To Replace The Dust...

Страница 68: ...ively 1 Parkthemachineonaflatsurface 2 Engageparkingbrake 3 Raisethemainbroom 4 Stoptheengine 5 Removekey 6 Opentheleftsidedoorofthebroomcompartment To replace the main broom 7 Remove the idler hub by...

Страница 69: ...tern will have a width of50mm 2inches NOTE Use only brooms recommended by the manufacturer Side Broom The side broom sweeps debris from the edges corners to the path of the mainbroom Checkthesidebroom...

Страница 70: ...s recommended by the manufacturer Thedirthopperapronsarelocatedatthebottomrearofthehopper Theapronsfloatoverthedebristodirectitintothehopper Theseapronsarepronetowearduetofriction Inspect these aprons...

Страница 71: ...pper seals The dust hopper seals are located on both sides and bottom part of the chassis area that come in contact of the dust hopper as showninfigure Checkthesealsforwearordamageandreplaceifnecessar...

Страница 72: ...ated at the front of the machine chassis which supply brake fluid to the front brakes activated via a brake pedal cylinder Check the fluid lines and brake pedal cylinder replace seals if necessary rep...

Страница 73: ...E Ensure that the truck is on a level ground before loading the machine Transporting the machine by truck 1 Positionthetruckattheloadingplatform 2 Drive the machine onto a loading platform which suppo...

Страница 74: ...mentisfound 10 Ensurethatthefueltankisempty 11 Removekeyfromtheignition 12 Cover the machine using an industrial tarpaulin cover to protect it from theelements JACKING THE MACHINE Alwaysparkthemachine...

Страница 75: ...Engine O Solenoid Vibrator Motor Vacuum By Pass Lamps Hour Meter Horn Auxiliary Controls Operator Presence Switch Op onal FLASHER DPDT RELAY OPTIONAL CB1 CB2 NOTE PRESS TO RESET Two circuit breakers...

Страница 76: ...ts for wear Check the hydraulic hoses and ngs visually for any leaks or damage Rotate end to end Inspect broom chamber seals and aprons for wear and damage adjust or replace as needed Perform main bro...

Страница 77: ...ain broom counter weight for damage or excessive wear Make sure the chain is touching the ground at all mes Engine Refer Kubota engine owner s manual Brake cylinder Check brake oil line oil level and...

Страница 78: ...78 Rhino RD160 E3 E4 TROUBLESHOOTING...

Страница 79: ...Replace damaged part Debris or duct in impeller inlet Clean the inlet Broom aprons or seals worn Replace aprons Apron clearance from oor exceeds 1 8 Adjust clearance Dust lters clogged Clean dust lter...

Страница 80: ...ce relief valve Motor leaking Replace seals gaskets Output sha malfunc on Replace output sha Pump leak Replace seals or pump Gears worn out Rebuild pump Relief valve stuck Clean or repalce Low oil sup...

Страница 81: ...to entry of air into the hydraulic system Maintain correct level in hydraulic tank Keep all hose ngs ght Air in system Maintain correct level in hydraulic tank Keep all hose ngs ght Relief valve dirt...

Страница 82: ...82 Rhino RD160 E3 E4 DO S DON TS...

Страница 83: ...onalevelflatsurface Usethemachinetocollectonlydrydebris Checkthemachinevisuallyforanydamagebeforethestartoftheshift Checkthemachinevisuallyforanyfluidleakbeforethestartoftheshift The operator must hav...

Страница 84: ...84 Rhino RD160 E3 E4 OPERATOR NOTES...

Страница 85: ...Rhino RD160 E3 E4 Roots Multiclean Ltd R K G Industrial Estate Ganapathy Coimbatore 641 006 India Phone 91 422 4330 330 E mail rmclsales rootsemail com Web rootsmulticlean in Toll Free 1800 41 99 77...

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