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MAINTENANCE

4211-4211SS MSL 01/11

Maintenance Section 5-5

MAINTENANCE

Daily Maintenance

Regular maintenance of your loader and hydraulic system will insure maximum loader efficiency and long life.

1. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add

hydraulic oil as recommended in your tractor operator’s manual.

2. After every eight hours of operation, lubricate all twelve grease fittings; one at each end of lift boom arms

and one at rod and base ends of each lift and bucket cylinder.

3. After every ten hours of operation, check all hardware and tighten where required.
4. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking.

Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from
escaping oil.

Escaping hydraulic fluid under pressure can penetrate skin, causing serious personal injury.

•

DO NOT use your hand to check for leaks. Use
a piece of wood or cardboard and wear eye
protection to search for leaks.

•

Stop engine and relieve pressure before
connecting or disconnecting lines.

•

Tighten all connections before starting engine
or pressurizing lines.

NOTE:

If any fluid is injected into skin, obtain medical attention immediately or gangrene may result.

Содержание LOADER 4211 MSL

Страница 1: ...y IL 60936 800 446 5158 Email parts servis rhino com LOADER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDE...

Страница 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...Loader to Tractor 3 5 Dismounting Loader 3 5 Mounting Loader 3 6 Attaching Pin on Bucket 3 6 Mounting and Dismounting Attachment 3 7 Mounting Attachment to Loader 3 7 Assembling Quick Attach Device 3...

Страница 4: ...or and Implement 4 42 TROUBLESHOOTING GUIDE 4 43 MAINTENANCE SECTION 5 1 Lubrication Schedule 5 4 Daily Maintenance 5 5 Cylinder Service 5 6 Lift and Bucket Cylinder Disassembly 5 6 Lift and Bucket Cy...

Страница 5: ...Safety Section 1 1 SAFETY SECTION...

Страница 6: ...the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR V...

Страница 7: ...operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the...

Страница 8: ...HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator...

Страница 9: ...priate environmental exposure Be safe and always wear proper protection Short or long term exposure to certain chemicals and materials can result in serious injury or death SL 19 Repeated or substanti...

Страница 10: ...ractor controls from the tractor seat only SG 9 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completelystopped SG 1...

Страница 11: ...certified Falling Object Protective Structure Shiftable loads round bales large loose items and loader attachments can fall toward the operator resulting in serious injury or death Falling Object Prot...

Страница 12: ...a tricycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inf...

Страница 13: ...or if the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the...

Страница 14: ...walk behind the tractor Running into a bystander can result in serious injury or death SL 30 Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor t...

Страница 15: ...lopes and proceed with the load uphill to prevent tipping Reference the Power Unit s Operator s Manual or an authorized dealer for information on adding additional weight SL 37 Make sure the hydraulic...

Страница 16: ...lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment SL 06 Make sure the loader is properly attached to the tractor and the retaining pins securely l...

Страница 17: ...m turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware...

Страница 18: ...Always use good common sense to avoid hazards SG 2 Never interfere with factory set hydraulic calibrations Any change in calibration could cause a failure of the equipment and may result in injury SB...

Страница 19: ...worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order SG 21 Do Not fill fue...

Страница 20: ...hat is disconnected from the tractor The loader could fall crushing a person resulting in serious injury or death SL 13 Do not remove the attachment from the loader when the loader is disconnected fro...

Страница 21: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals...

Страница 22: ...Loader Positions 7 D469 1 WARNING Loader Safety 8 D468 2 DANGER Crushing Electrocution Falling Hazard 9 D471 1 WARNING Handling Bales 10 D470 1 DANGER Use ROPS Seatbelt Rear Ballast 11 03200347 REFLCT...

Страница 23: ...SAFETY 4211 4211SS MSL 01 11 Safety Section 1 19 2011 Alamo Group Inc SAFETY Decal Description Rhino Left P N 49696 Rhino Right P N 51448 MODEL NAME 4211 P N 50207 MODEL NAME 4211SS P N 50271...

Страница 24: ...ut tractor off and remove hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak r...

Страница 25: ...ng transport for better visibility and to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine...

Страница 26: ...ushing Hazard To Avoid Serious Injury or Death Make sure attachment is securely attached to the loader See Operator s Manual for instructions Lock both levers down Make sure pins are adequately extend...

Страница 27: ...connect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or m...

Страница 28: ......

Страница 29: ...Introduction Section 2 1 INTRODUCTION SECTION...

Страница 30: ...includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner oper...

Страница 31: ...Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 Never wal...

Страница 32: ...igned for four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven in...

Страница 33: ...e tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Wa...

Страница 34: ......

Страница 35: ...Assembly Section 3 1 ASSEMBLY AND CONNECTING THE LOADER SECTION...

Страница 36: ...wear safety glasses when using a hammer to remove or install pins Always have a heavy attachment such as a bucket mounted on loader when it is removed from tractor It is important not to put excessiv...

Страница 37: ...und Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use...

Страница 38: ...2011 Alamo Group Inc ASSEMBLY Proper Rear Ballasting and Wheel Spacing Spread front wheels to maximum distance Spread rear wheels to maximum distance Add rear wheel weight rear ballast box or implemen...

Страница 39: ...levis pin Inner tube of parking stand is now free to slide within outer tube Reinstall clevis pin and linch pin when parking stands are in operation position See Image Asm L 0001 4 Remove lynch pins a...

Страница 40: ...ractor apply brakes 5 Install hitch pins and linch pins into mounting 6 Remove linch pins and clevis pins from parking stands rotate stands into storage position and secure with clevis pins and linch...

Страница 41: ...attachment as shown 2 While driving the tractor ahead slowly to maintain contact with the attachment activate the lift cylinders to raise the loader until the quick attach engages under the attachment...

Страница 42: ...installation Only quick attach skid steer compatible attachments can be used with the quick attach device Pin on style attachments can be used on the loader but necessitate removal of the quick attach...

Страница 43: ...d result in injury Always wear safety glasses when using a hammer to remove or install pins 1 Fasten quick attach device to lower boom arms and bucket tilt cylinders using 1 x 4 3 8 anti rotation pins...

Страница 44: ...pins must be firmly wedged against the surface of the slot at the bottom of the attachment bracket If the pins are not wedged securely in place the attachment may fall off resulting in possible sever...

Страница 45: ...e ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to insure the attachment does not disconnect If the attach ment disconnects during this process discontinue t...

Страница 46: ......

Страница 47: ...Operation Section 4 1 OPERATION SECTION...

Страница 48: ...operator must be familiar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual w...

Страница 49: ...ure flow rate 2900 PSI 16 5 GPM 2900 PSI 16 5 GPM Lift Capacity to maximum height 3135 lbs 2960 lbs Breakout force at pivot pin 5880 lbs 5450 lbs Rollback force at ground line 2970 lbs 2970 lbs Total...

Страница 50: ...found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement...

Страница 51: ...and Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accum...

Страница 52: ...nd is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tract...

Страница 53: ...e operator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources SL 02 3 1 ROPS and Seat Belt The tractor mus...

Страница 54: ...cturer s widest recommended settings to increase stability If 3 Point hitch counterweights are used they should be carried as low as possible at all times to maximize stability Effective counterbalanc...

Страница 55: ...Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls f...

Страница 56: ...control Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote co...

Страница 57: ...form repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS L 0026...

Страница 58: ...luding hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Cont...

Страница 59: ...maged and illegible decals OPS U 0011 MOUNT ASSEMBLY Inspect condition of mounting frame weldment Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and...

Страница 60: ...for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of bushings OPS L 0018_B Hydraulic Hoses BUCKET INSPECTION Ensure all pins ar...

Страница 61: ...flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The stee...

Страница 62: ...s in the Canister on the Loader All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader connection b...

Страница 63: ...e increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after...

Страница 64: ...rst will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stop...

Страница 65: ...te the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serio...

Страница 66: ...er lines Contact with electrical power lines can result in serious injury or electrocution If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off S...

Страница 67: ...the ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue...

Страница 68: ...nders SL 33 Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you c...

Страница 69: ...2 Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potentia...

Страница 70: ...ng text and illustrations offer suggested loader and tractor operating techniques FILLING THE BUCKET Approach and enter the pile with a level bucket Loaders with 1 lever control ease lever back toward...

Страница 71: ...OPERATION 4211 4211SS MSL 01 11 Operation Section 4 25 2011 Alamo Group Inc OPERATION Lift and roll back of bucket will increase efficiency because...

Страница 72: ...t completely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on e...

Страница 73: ...tor hood for maximum stability and visibility whether bucket is loaded or empty Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and wi...

Страница 74: ...Group Inc OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dum...

Страница 75: ...p bucket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also preve...

Страница 76: ...caution when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased Side c...

Страница 77: ...n Section 4 31 2011 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile It is important to keep the bucket level when approaching a bank or pile This...

Страница 78: ...ak out cleanly With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift...

Страница 79: ...run between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do...

Страница 80: ...ACKFILLING Approach pile with a level bucket Poor methods actually move no more dirt and make it more difficult to hold a level grade Do not use bucket in dumped position for bulldozing This method sh...

Страница 81: ...MSL 01 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle...

Страница 82: ...mmended 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3...

Страница 83: ...electrify entire tractor and electrocute kill operator Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent cut...

Страница 84: ...start of the next season Store the loader in a clean dry place resting securely on parking stands at ground level Use spray touch up enamel where necessary to prevent rust and maintain the appearance...

Страница 85: ...e operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the T...

Страница 86: ...r as low as possible maintaining adequate ground clearance and visibility Reduce tractor ground speed when transporting a load Take extra care when traveling over rough terrain or on slopes OPS L 0011...

Страница 87: ...triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and impl...

Страница 88: ...ll be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consul...

Страница 89: ...eral times to free system of air Cylinder leaks internally Replace seals Faulty relief valve tractor Clean and replace relief valve Loader chatters or Air leak in pump inlet line Check tighten or repl...

Страница 90: ......

Страница 91: ...Maintenance Section 5 1 MAINTENANCE SECTION...

Страница 92: ...permit anyone to modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is secur...

Страница 93: ...es knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn SG 37 Avoid con...

Страница 94: ...a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Lubricate all grease fittings one at each end of lift boom arms and one at...

Страница 95: ...3 After every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oil...

Страница 96: ...rs 1 Hold cylinder tube 13 stationary and pull wire ring 14 out through slot 2 Pull shaft 1 with all assembled parts out of cylinder tube 13 Note Resistance will be felt until piston seal 8 slides ove...

Страница 97: ...nd piston seal 11 on piston o ring 7 and backup washer 6 on head and inside of cylinder tube 13 then carefully slide piston and head into cylinder tube 13 8 Insert wire retaining ring 14 into slot in...

Страница 98: ...nce Section 5 8 2011 Alamo Group Inc MAINTENANCE 1 Store loader with attachment securely attached 2 Place dust caps on hydraulic quick couplers 3 Do not remove attachment from stored loader 4 Do not a...

Страница 99: ...ne the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values app...

Страница 100: ...MAINTENANCE 4211 4211SS MSL 01 11 Maintenance Section 5 10 2011 Alamo Group Inc MAINTENANCE...

Страница 101: ...MAINTENANCE 4211 4211SS MSL 01 11 Maintenance Section 5 11 2011 Alamo Group Inc MAINTENANCE...

Страница 102: ...harges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost f...

Страница 103: ...iently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor ne...

Страница 104: ...4211MSL 4211SS MSL SOM 01 11 P N F 3735C Printed U S A 4211 MSL 4211SS MSL LOADER...

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