Rheem RPVE Series Скачать руководство пользователя страница 12

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R e v. :   1 3   M a r c h ,   2 0 1 5

12

Ground-Water Heat Pump Applications -
“Indoor” Compressor Section Only

Open Loop - Ground Water Systems 

Typical open loop piping is shown in Figure 6. Shut o

  valves 

should be included for ease of servicing. Boiler drains or other 
valves should be “tee’d” into the lines to allow acid 

fl

 ushing 

of the heat exchanger. Shut o

  valves should be positioned 

to allow 

fl

 ow through the coax via the boiler drains without 

allowing 

fl

 ow into the piping system.  P/T plugs should be 

used so that pressure drop and temperature can be measured. 
Supply and return water piping should be limited to copper, 
HPDE, or other acceptable high temperature material. Note 
that PVC or CPVC material is not recommended as they are 
not compatible with the polyolester oil used in HFC-410A 
products.

Water quantity should be plentiful and of good quality. 
Consult Table 4 for water quality guidelines. The unit can 
be ordered with either a copper or cupro-nickel water 
heat exchanger. Consult Table 4 for recommendations. 
Copper is recommended for closed loop systems and open 
loop ground water systems that are not high in mineral 
content or corrosiveness. In conditions anticipating heavy 
scale formation or in brackish water, a cupro-nickel heat 
exchanger is recommended. In ground water situations 
where scaling could be heavy or where biological growth 
such as iron bacteria will be present, an open loop system 
is not recommended. Heat exchanger coils may over time 
lose heat exchange capabilities due to build up of mineral 
deposits. Heat exchangers must only be serviced by a 
quali

fi

 ed technician, as acid and special pumping equipment 

is required. Desuperheater coils can likewise become scaled 
and possibly plugged. In areas with extremely hard water, 
the owner should be informed that the heat exchanger 
may require occasional acid 

fl

 ushing.  In some cases, the 

desuperheater option should not be recommended due to 
hard water conditions and additional maintenance required.

Water Quality Standards

Table 4 should be consulted for water quality requirements. 
Scaling potential should be assessed using the pH/Calcium 
hardness method. If the pH <7.5 and the Calcium hardness 
is less than 100 ppm, scaling potential is low. If this method 
yields numbers out of range of those listed, the Ryznar 
Stability and Langelier Saturation indecies should be 
calculated. Use the appropriate scaling surface temperature 
for the application, 150°F [66°C] for direct use (well water/
open loop) and DHW (desuperheater); 90°F [32°F] for 
indirect use. A monitoring plan should be implemented in 
these probable scaling situations. Other water quality issues 
such as iron fouling, corrosion prevention and erosion and 
clogging should be referenced in Table 4.

Expansion Tank and Pump

Use a closed, bladder-type expansion tank to minimize 
mineral formation due to air exposure. The expansion tank 
should be sized to provide at least one minute continuous 
run time of the pump using its drawdown capacity rating to 
prevent pump short cycling. Discharge water from the unit 
is not contaminated in any manner and can be disposed 

of in various ways, depending on local building codes (e.g. 
recharge well, storm sewer, drain 

fi

 eld, adjacent stream 

or pond, etc.). Most local codes forbid the use of sanitary 
sewer for disposal. Consult your local building and zoning 
department to assure compliance in your area. 

The pump should be sized to handle the home’s domestic 
water load (typically 5-9 gpm [23-41 l/m]) plus the 

fl

 ow rate 

required for the heat pump. Pump sizing and expansion 
tank must be chosen as complimentary items. For example, 
an expansion tank that is too small can causing premature 
pump failure due to short cycling. Variable speed pumping 
applications should be considered for the inherent energy 
savings and smaller expansion tank requirements.

Water Control Valve

Note the placement of the water control valve in Figure 
6. Always maintain water pressure in the heat exchanger 
by placing the water control valve(s) on the discharge line 
to prevent mineral precipitation during the o

 -cycle. Pilot 

operated slow closing valves are recommended to reduce 
water hammer. If water hammer persists, a mini-expansion 
tank can be mounted on the piping to help absorb the 
excess hammer shock. Insure that the total ‘VA’ draw of the 
valve can be supplied by the unit transformer. For instance, 
a slow closing valve can draw up to 35VA. This can overload 
smaller 40 or 50 VA transformers depending on the other 
controls in the circuit. A typical pilot operated solenoid valve 
draws approximately 15VA (see Figure 23). Note the special 
wiring diagrams for slow closing valves (Figures 24 & 25).

Flow Regulation

Flow regulation can be accomplished by two methods. One 
method of 

fl

 ow regulation involves simply adjusting the ball 

valve or water control valve on the discharge line.  Measure 
the pressure drop through the unit heat exchanger, and 
determine 

fl

 ow rate from Table 12. Adjust the valve until the 

desired 

fl

 ow of 1.5 to 2 gpm per ton [2.0 to 2.6 l/m per kW] 

is achieved. A second method of 

fl

 ow control requires a 

fl

 ow 

control device mounted on the outlet of the water control 
valve. The device is typically a brass 

fi

 tting with an ori

fi

 ce of 

rubber or plastic material that is designed to allow a speci

fi

 ed 

fl

 ow rate. On occasion, 

fl

 ow control devices may produce 

velocity noise that can be reduced by applying some back 
pressure from the ball valve located on the discharge line. 
Slightly closing the valve will spread the pressure drop over 
both devices, lessening the velocity noise. 

 NOTE:  When 

EWT is below 50°F [10°C], a minimum of 2 gpm per ton 
(2.6 l/m per kW) is required.

 

CAUTION! 

CAUTION!

  To avoid equipment damage, DO NOT allow 

system water pressure to exceed 100 psi. when using the 
RPVE Outdoor Compressor Section.  The expansion tank 
in the RPVE has a maximum working water pressure of 
100 psi.  Any pressure in excess of 100 psi may damage 
the expansion tank.

Содержание RPVE Series

Страница 1: ...er Quality Standards 14 Refrigeration Installation 15 22 Lineset Information 15 Hot Water Generator 23 25 HWG Module Refrigeration Installation For Outdoor Compressor Section Only 26 27 Electrical Lin...

Страница 2: ......

Страница 3: ...CKEL HEAT EXCHANGER EFFICIENCY REFERENCE 0 3 6 J C C N N 4 9 10 11 12 13 V 27 EER RETURN AIR FLOW CONFIGURATION VOLTAGE S SPLIT INDOOR CONFIGURATION HEAT EXCHANGER OPTIONS SUPPLY AIR FLOW MOTOR CONFIG...

Страница 4: ...nts If a compressor is removed from this unit refrigerant circuit oil will remain in the compressor To avoid leakage of compressor oil refrigerant lines of the compressor must be sealed after it is re...

Страница 5: ...autions must be taken to avoid physical damage to the units and contamination by foreign material Physical damage and contamination may prevent proper start up and may result in costly equipment clean...

Страница 6: ...ler Matches for ARI Ratings Compressor Section 025 036 048 062 Air Handler Model RHPL HM2421 RHPL HM3621 RHPL HM24 RHPL HM6024 Refrigerant HFC 10A Metering Device TXV Non Bleed required Air Coil Type...

Страница 7: ...er electrical and line set connections Any access panel screws that would be di cult to remove after the unit is installed should be removed prior to setting the unit Refer to Figure 1 for an illustra...

Страница 8: ...TEN or leaks may occur The female locking ring is threaded onto the pipe threads which holds the male pipe end against the rubber gasket and seals the joint HAND TIGHTEN ONLY DO NOT OVERTIGHTEN Intern...

Страница 9: ...30 Head ft GPM Speed 1 Speed 2 Speed 3 Figure 6 Pump Curves for RPVE internal pump s Double Pump 0 0 5 0 10 0 15 0 20 0 25 0 30 0 35 0 0 5 10 15 20 25 30 35 Head ft GPM Speed 1 Speed 2 Speed 3 CAUTION...

Страница 10: ...ic pressure will fluctuate with the seasons Pressures will be higher in the winter months than during the cooling season This fluctuation is normal and should be considered when charging the system in...

Страница 11: ...freeze 10 F 12 2 C set point and avoid nuisance faults see Low Water Temperature Cutout Selection in this manual NOTE Low water temperature operation requires extended range equipment Ground Loop Heat...

Страница 12: ...xpansion tank should be sized to provide at least one minute continuous run time of the pump using its drawdown capacity rating to prevent pump short cycling Discharge water from the unit is not conta...

Страница 13: ...ating valves should never be used with this equipment CAUTION Figure 6 Water Well Connections CAUTION Many units are installed with a field supplied manual or electric shut o valve DAMAGE WILL OCCUR i...

Страница 14: ...304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Size and Erosion All 10 ppm of particles and a maximum velocity of 1 8...

Страница 15: ...Installing the Line set at the Compressor Section Braze the line set to the service valve stubs as shown in Figure 7 Remove the schraeder cores and heat trap the valves to avoid overheating and damag...

Страница 16: ...ING WARNING If at all possible it is recommended that a new line set be used when replacing an existing R 22 system with an HFC 410A system In rare instances where replacing the line set is not possib...

Страница 17: ...tdoor unit If the unit is operational follow steps F L F First start the existing R 22 system in the cooling mode and close the liquid line valve G Completely pump all existing R 22 refrigerant into t...

Страница 18: ...d valve on the cylinder in this case keeping the cylinder upright 14 Once the liquid refrigerant has been completely recovered switch the recovery machine to vapor recovery so that the R 22 vapor can...

Страница 19: ...calculated for the unit and line set is now in the system Open the service valve fully counter clockwise so that the stem will backseat and prevent leakage through the schrader port while it is not in...

Страница 20: ...ng 1 Measure the temperature of the liquid line on the smaller refrigerant line liquid line just outside of the cabinet This location will be adequate for measurement in both modes unless a significan...

Страница 21: ...ressor Section Insulated Linesets Low Voltage Air pad or Extruded polystryene PVC Condensate with vented trap Power Disconnects Compressor Section TXV IN toward Compressor Section PVC Condensate with...

Страница 22: ...eady for charging If the system meets the requirements in Figure 10 it is ready for charging Figure 10 Evacuation Graph Charging The System There are two methods of charging a refrigerant system One m...

Страница 23: ...For example consider the amount of heat that can be generated by the HWG when using the 125 F set point versus the amount of heat that can be generated by the HWG when using the 150 F set point In a t...

Страница 24: ...SETPOINT MUST ONLY BE USED ON SYSTEMS THAT EMPLOY AN APPROVED ANTI SCALD VALVE PART NUMBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER TEMPERATURES DISTRIBUTED T...

Страница 25: ...water piping with no less than 3 8 10mm wall closed cell insulation 3 Open both shut o valves and make sure the tank drain valve is closed Water Tank Refill 1 Close valve 4 Ensure that the HWG valves...

Страница 26: ...ection and the refrigerant line connections on the HWG Maximum length should be 30 feet one way Evacuate the lineset to 500 microns through the hot gas valves in the outdoor unit Open the HWG valves i...

Страница 27: ...igure 13d HWG Bypass Valve Figure 15 HWG Wiring Valve Open HWG Bypassed Valve Closed HWG Activated Control Board Circulator HWG Water Out HWG Refr Out HWG Refr In High Voltage HWG Water In TO RELAY R1...

Страница 28: ...rify transformer tap with air handler wiring diagram to insure that the transformer tap is set to the correct voltage 208V or 230V CAUTION Use only copper conductors for field installed electrical wir...

Страница 29: ...Voltage Field Wiring ELECTRICAL HWG WIRING Figure 18 HWG Module Wiring For Use with Outdoor Compressor Section TO RELAY R1 IN COMPRESSOR SECTION CONDENSER CONDENSER HWG Module Electrical Line Voltage...

Страница 30: ...rature associated with thermistor FP1 Note that the FP1 thermistor is located on the refrigerant line between the coaxial heat exchanger and expansion device TXV Therefore FP1 is sensing refrigerant t...

Страница 31: ...tion Since the unit will operate on first stage 80 90 of the time significant water savings can be realized by using two parallel solenoid valves with two flow regulators In the example above stage on...

Страница 32: ...plate to the wall Thermostat wire must be 18 AWG wire Wire the appropriate thermostat as shown in Figures 26 through 30 to the low voltage terminal strip on the CXM control board Practically any heat...

Страница 33: ...gure 28 Typical Two Stage Thermostat Heat Pump with Electric Heat Using A Humidistat for Dehumidification Figure 29 Typical Two Stage Thermostat Heat Pump with Electric Heat Using A Two Stage Thermost...

Страница 34: ...o the following 1 A steady t appears on the ICC diagnostic display 2 The compressor and low speed pump outputs will be activated 3 The compressor and pump outputs will turn o after 5 seconds Note If a...

Страница 35: ...ay of one 1 second for each stage of heating or cooling The Blower control has an on o indoor blower delay for heating and cooling The ICC ignores the low pressure control for the first 120 seconds of...

Страница 36: ...0 continuous seconds three 3 times during the same command for compressor operation the ICC will lockout the compressor to keep it from continuing to operate and flash a L on the dual 7 segment LEDs f...

Страница 37: ...n occurs Active Protection Code L7 Compressor Open Run Circuit If the ICC detects current in the start circuit without current present in the run circuit the ICC will lockout the compressor to keep it...

Страница 38: ...more than 18 hours Low refrigerant charge Air ducts have substan tial leakage Dirty air filter or air coil 02 High Side Fault Compressor limit has opened four 4 times within a call for operation Dirty...

Страница 39: ...30 Fuse Open The ICC detects the on board fuse is open The 3 amp fuse on the ICC is open Low voltage wiring at R and C is damaged or miswired 80 Low Air Flow The ICC detects that the blower is not pr...

Страница 40: ...Stage Compressor Fan 1st Stage Pump Stage 2 Heating Y1 Y2 G 2nd Stage Compressor Fan 1st 2nd Stage Pumps Stage 3 Heating Y1 Y2 W1 W2 G 2nd Stage Compressor Fan 1st 2nd Stage Pumps Auxiliary Heat Emer...

Страница 41: ...41 Residential Spl i t Rev 13 M arch 2015 ICC Controls Table 9 Nominal resistance at various temperatures Temp C Temp F Temp C Temp F Resistance kOhm Resistance kOhm...

Страница 42: ...1 5 to 3 0 gpm ton 1 6 to 3 2 l m per kW Cooling Heating Air Limits Min ambient air DB 10 F 23 C 10 F 23 C Rated ambient air DB 80 6 F 27 C 68 F 20 C Max ambient air DB 110 F 43 C 85 F 29 C Min enter...

Страница 43: ...slag and strong chemical cleaning agents Some antifreeze solutions may require distilled water Flow Controller pump s Verify that the pump s is wired purged of air and in operating condition System c...

Страница 44: ...compare to Tables 13a through 13d Verify correct water flow by comparing unit pressure drop across the heat exchanger versus the data in Table 11 Heat of extraction HE can be calculated and compared...

Страница 45: ...of Rejection Heat of Extraction 30 F 50 F 70 F 90 F 100 F 30 F 50 F 70 F 90 F 025 1 3 5 5 8 7 0 600 24 4 24 6 24 7 24 1 24 4 24 5 23 1 23 3 23 4 22 0 22 3 22 4 21 5 21 7 21 8 9 5 10 0 10 2 13 5 14 2 1...

Страница 46: ...135 123 133 122 132 245 265 227 247 208 228 13 18 13 18 14 19 19 24 18 23 16 21 20 9 22 9 15 6 17 6 10 2 12 2 20 26 20 26 20 26 93 103 98 108 103 113 289 309 295 315 301 321 7 12 7 12 7 12 5 10 5 10 5...

Страница 47: ...he water coil and may need more frequent inspections In areas with extremely hard water a HWG is not recommended Filters Filters must be clean to obtain maximum performance Filters should be inspected...

Страница 48: ...at also has a wide range of fault and history information Sensor Inputs All sensor inputs are paired wires connecting each component to the board Therefore continuity on pressure switches for example...

Страница 49: ...history Refer to mechanical troubleshooting No No No Yes Yes Yes No No No Yes Yes Yes Compressor control 7 segment lit Check control voltage to control Y1 LED lit Check thermostat wiring Flashing c o...

Страница 50: ...water temp within design parameters X X Bad thermistor Check temp and impedance correlation per chart FP2 fault Code 86 X Reduced or no Air flow Check for dirty air filter and clean or replace Air Coi...

Страница 51: ...eplace in heating Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table X Reduced or no water flow Check pump operation or valve operation setting...

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Страница 54: ...HPRYHG RU GHIDFHG 3URGXFWV RQ ZKLFK SD PHQW WR 0DQXIDFWXUHU RU WR WKH RZQHU V VHOOHU RU LQVWDOOLQJ FRQWUDFWRU LV LQ GHIDXOW 3URGXFWV VXEMHFWHG WR LPSURSHU RU LQDGHTXDWH LQVWDOODWLRQ PDLQWHQDQFH UHSDLU...

Страница 55: ...55 Residential Spl i t Rev 13 M arch 2015 Notes...

Страница 56: ...ch product at the time for order may be changed without notice and may not be as described herein Please contact the Manufacturer s Customer Service Department at 1 405 357 0409 for specific informati...

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