Rheem Raypak Hi Delta 302C Скачать руководство пользователя страница 12

12

Step 9 

Step 8 

Step 10 

Step 1 

Step 2 

Step 3 

Step 4 

Step 5 

Step 6 

Step 7 

Is there a Call For 

Heat at the heater?

Are the 120/24VAC 

transformer and 120VAC-

12VDC inverter in the cold 

start controller powered? 

Replace 120VAC-12VDC 

inverter or correct wiring. 

Does the cold start 12VDC inverter 

output 12VDC to the reset switch 

and to common pin FS of the cold 

start circuit board? 

Does the cold start 120/24VAC 

transformer output 24VAC to pin 

2 of TB2 and the valve actuator? 

Replace transformer or 

correct the wiring 

Replace circuit board

Are the terminals 1-4 of TB3 

connected to N.O. contacts of 

DPDT relay?  

Does cold start DPDT 

relay coil receive 24VAC 

from MC on circuit board? 

Are terminals 1-4 of TB3 

correctly connected back 

to the heater? 

Call our Technical Service Department

1-805-278-5300

NO

Verify 120VAC at separate 

circuit breaker and correct. 

YES 

Does TB1 of cold start 

controller have 120 

VAC?

Heater is in standby mode

Correct wiring to 

match wiring diagram

YES 

NO

NO

YES

YES

NO

NO

NO

YES 

YES 

NO

The unit is okay 

YES 

NO

YES 

Correct wiring 

Is the actuator modulating after 

2-1/2 minutes? 

NO

Correct wiring  

YES 

Is the heater tripping the high 

limit?

YES

NO

Verify actuator is set to reverse acting 

and three-way valve is not installed 

backwards. 

2” & 2-1/2” valve must 

rotate CW on decreasing 0-

10VDC signal. 4” valve will 

rotate CCW. 

YES 

Correct settings or valve 

orientation

NO

Is 24VAC present at CFH 

terminal on cold start circuit 

board?

Check and verify 24VAC between pin 4 and 5 

of TB3 in cold start controller and correct. 

Is 0-10VDC present at 

connection FR of cold start 

circuit board? 

NO

Replace cold start circuit board

YES 

NO

YES 

Does cold start circuit board lock-out on 

“Sensor out of Range”?

NO

YES 

Is sensor resistance correct? 

YES 

NO

Replace sensor

Is system water 

temperature 

below 32ºF?

NO

YES

Does the reset switch send 

12VDC to terminal FS on the 

cold start circuit board? 

NO

YES

Cold Water Start Troubleshooting Guide

Содержание Raypak Hi Delta 302C

Страница 1: ...dividuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states t...

Страница 2: ...Water Start on page 5 Caution revised on page 5 Revised first note on page 9 Figure 12 revised on page 9 Caution revised on page 9 Figure 21 revised on page 21 Obsolete text and figures relating to E...

Страница 3: ...oxes 16 Installing the Temperature Sensor 16 Installing the Three way Valve 16 Connecting Power to the Controller 16 Connecting the CWS Control to the Multi Boiler Interlock Box 16 Connecting the Boil...

Страница 4: ...zardous condition which could cause minor personal injury or product or property damage if ignored NOTE Indicates special instructions on installation operation or maintenance which are important but...

Страница 5: ...lves are available see manual Time Temperature Relationships in Scalds The following chart details the relationship of water temperature and time with regard to scald injury and may be used as a guide...

Страница 6: ...ls locating dimples are provided for ease of drilling the mounting holes You will need to drill mounting holes through the heater side panel for the routing of wiring and the sensor Figure 3 Multi met...

Страница 7: ...mm 1 5 16 34 mm 6 5 8 168 mm LEFT SIDE CONTROL BOX MTG PANEL 11 16 17 mm 7 1 4 184 mm 11 1 8 283 mm Figure 5 Component Locations Raytherm Models 514 824 11 1 8 283 mm 10 5 16 262 mm CONTROL BOX MTG P...

Страница 8: ...the following upon a CALL FOR HEAT signal from the heater 1 CALL FOR HEAT LED on PCB illuminates GREEN 2 START UP MODE LED on PCB illuminates YELLOW It should go out in less than 7 minutes as the boil...

Страница 9: ...is energized and closes the contacts allowing 24VAC to energize the CFH terminal on the cold start circuit board a A two second delay occurs from the CFH signal to the output of power from terminal M...

Страница 10: ...unting the actuator to the valve ensure that the valve stem is oriented with the machined flat notch positioned parallel to the A and AB ports as shown in Figure 13 All actuators used by Raypak includ...

Страница 11: ...ow tab labeled High Pressure see Figure 17 This is for maintenance of the valve only If the valve stem begins leaking beneath the yellow tab the internal packing material must be replaced The High Pre...

Страница 12: ...cold start controller have 120 VAC Heater is in standby mode Correct wiring to match wiring diagram YES NO NO YES YES NO NO NO YES YES NO The unit is okay YES NO YES Correct wiring Is the actuator mo...

Страница 13: ...CLOSED POSITION 3 PIPE ALL RELIEF VALVES TO DRAIN OR AS LOCAL CODES REQUIRE 4 BUFFER TANK REQUIRED WHEN WATER VOLUME IN BOILER LOOP IS NOT ADEQUATE TO PROVIDE STABLE TEMPERATURE CONTROL CONSULT FACTO...

Страница 14: ...14 Wiring Diagrams Cold Water Start...

Страница 15: ...15 HEATER INTERFACE WIRING FOR CWS OR CWR CWS CWR CONTROL OR MULTIPLE BOILER INTERFACE CWS CWR CONTROL OR MULTIPLE BOILER INTERFACE CWS CWR CONTROL OR MULTIPLE BOILER INTERFACE Heater Interface Wiring...

Страница 16: ...ure 9 for detailed instruction Connecting the CWS Control to the Multi Boiler Interlock Box Installer to provide four 18AWG stranded wires between pins 7 10 on the Cold Start Control and 7 10 on the M...

Страница 17: ...into your piping system in accordance with this manual Valve Installation To properly install this valve port AB must be connected to the combined outlet of the heater s and port B must be attached to...

Страница 18: ...S LOCAL CODES REQUIRE 3 LOCATE UNIONS TO FACILITATE SERVICING OF PLUMBING SIDE 4 BUFFER TANKS MAY BE REQUIRED TO PROVIDE STABLE TEMPERATURE CONTROL ON SYSTEMS WITH VARIABLE FLOW OR LOW WATER VOLUME CO...

Страница 19: ...19 CWS CONTROL BOX ASSY SEE PAGE 16 FOR HEATER INTERFACE WIRING SEE PAGE 17 Wiring Diagram Multiple Boiler...

Страница 20: ...d to provide Installation Codes Installations must be in accordance with local state provincial and national codes laws regulations and ordinances In the absence of local codes installations must be i...

Страница 21: ...120 454 3 25 13 9 13 38 8 1632 5 6 68 257 4 45 25 0 1911 1 3 2002C 132 499 7 26 14 4 19 56 8 1634 6 1 74 280 1 46 25 6 1935 3 4 2072C 132 499 7 27 15 0 19 56 8 1634 6 1 75 283 9 47 26 1 1935 3 4 2342...

Страница 22: ...90 340 7 25 13 9 13 2 39 4 1630 4 7 60 227 1 37 20 6 1911 1 3 1414 1468 90 340 7 27 15 0 14 0 41 8 1632 5 65 60 227 1 40 22 2 1911 1 3 1571 1631 90 340 7 30 16 7 14 5 43 3 1632 5 65 60 227 1 45 77 0 1...

Страница 23: ...shown in Figure 24 5 Remove the pump junction box cover shown in Figure 24 and locate the 9 wires inside DECAL COVER Figure 24 Pump Wiring Decal and Junction Box 6 Wire in accordance with the low volt...

Страница 24: ...n before proceeding 14 Secure from installation Injection Pump Cover Installation Required for Outdoor Installation Only Before Starting 1 Turn off power to the unit at the circuit breaker 2 Turn off...

Страница 25: ...e 30 Reposition the pump body so that the electrical box points downward 3 Insert and tighten all eight 8 bolts securing the pump body in place 4 You will now be able to install the pump cover See Fig...

Страница 26: ...ALL RELIEF VALVES TO DRAIN OR AS LOCAL CODES REQUIRE 4 SYSTEM FLOW MUST EXCEED HEATER FLOW AT ALL TIMES Typical Cold Water Run Piping Pool Apps SEE NOTE 4 NOTES 1 LOCATE UNIONS TO FACILITATE SERVICING...

Страница 27: ...old run circuit board pin MC outputs a 24VAC signal to terminal AL0 of the Hitachi inverter 8 The AL0 relay closes and outputs a 24VAC signal to the coil of the DPST relay located in the cold run cont...

Страница 28: ...e 120VAC or 230VAC Heater is in standby mode Correct Wiring YES NO NO YES YES NO NO NO YES YES NO The unit is okay YES NO YES Correct wiring Is the injector pump modulating after 2 1 2 minutes NO Corr...

Страница 29: ...29 Wiring Diagrams Cold Water Run SEE PAGE 17...

Страница 30: ...part returned for replacement under standard company warranties must be properly tagged with RAYPAK return parts tag completely filled in with the heater serial number model number etc and shipped to...

Страница 31: ...31 7 ILLUSTRATED PARTS LISTS Cold Water Start Manufactured from 2006 through current...

Страница 32: ...32 1 M 8 M Cold Water Start...

Страница 33: ...33 Cold Water Start Multiple Boiler Interlock...

Страница 34: ...34 NOTE Sizing is specific to the application...

Страница 35: ...35 4 C 1 S 1 S 1 S 1 S 1 C 5 C 2 C 3 C 7 C 9 C 10 C 10 C 4 S 8 C 3 S MVB MODELS ONLY 2 S 7 C Cold Water Run Manufactured 2006 thru current except 302B and 402B thru 5 31 2015...

Страница 36: ...36 9 M 4 M RAYTHERM MODELS 2100 4001 ONLY 1 H 5 M 6 M 7 M 8 M 10 M 12 M 11 M 4 M 2 M 1 M Cold Water Run...

Страница 37: ...37 NOTE Sizing is specific to the application...

Страница 38: ...38 NOTES...

Страница 39: ...39 NOTES...

Страница 40: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com...

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