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7

4.  INSTALLATION

A

WARNING:

 This unit contains refractory ceramic 

fiber (RCF) insulation in the combustion chamber. RCF, 

as manufactured, does not contain respirable crystalline 

silica. However, following sustained exposure to very 

high temperatures (>2192°F), the RCF can transform 

into crystalline silica (cristabolite). The International 

Agency  for  Research  on  Cancer  (IARC)  has  classified 

the inhalation of crystalline silica (cristabolite) as 

carcinogenic to humans.
When removing the burners or heat exchangers, take 

precautions to avoid creating airborne dust and avoid 

inhaling airborne fibers. When cleaning spills, use wet 

sweeping  or  High  Efficiency  Particulate  Air  (HEPA) 

filtered vacuum to minimize airborne dust. Use feasible 

engineering controls such as local exhaust ventilation 

or dust collecting systems to minimize airborne dust. 

Wear appropriate personal protective equipment 

including gloves, safety glasses with side shields, and 

appropriate  NIOSH-certified  respiratory  protection, 

to avoid inhalation of airborne dust and airborne fiber 

particles.

IMPORTANT NOTICE:

 These instructions are intended 

only  for  the  use  by  qualified  personnel,  specifically 

trained and experienced in the installation of this type 

of heating equipment and related system components. 

Installation and service personnel may be required by 

some states to be licensed. If your state is such, be sure 

your contractor bears the appropriate license. Persons 

not qualified shall not attempt to fix the equipment nor 

attempt repairs according to these instructions.

A

WARNING:

 Improper installation, adjustment, 

alteration, service or maintenance may damage the 

equipment, creating a hazard resulting in asphyxiation, 

explosion  or  fire.    Such  damage  is  not  covered  under 

warranty.

NOTE:

 The heater should not be located in an area 

where possible water leakage will result in damage to 

the area adjacent to the heater or to the structure. When 

such locations cannot be avoided, it is recommended 

that a suitable drain pan, with adequate drainage, be 

installed under the heater. The pan must not restrict 

combustion air flow.

RECOMMENDATION: 

For regions with snow, Raypak 

recommends installing these units indoor.

Installation Codes

Installation  must  be  in  accordance  with  local  codes,  or, 

in  the  absence  of  local  codes,  with  the  latest  edition  of 

the National Fuel Gas Code, ANSI Z223.1/NFPA54 and 

National Electrical Code, ANSI/NFPA 70, and for Canada, 

the  latest  edition  of  CAN/CSA-B149  Installation  Codes, 

and  Canadian  Electrical  Code,  CSA  C22.1  Part  1  and 

Part 2.

Clearances

All Heaters

For  indoor  and  outdoor  clearances  from  combustible 

surfaces, see the chart below.

Location

Indoor Installation

Top *

30" (762 mm) Drafthood

Front

Alcove (Open)

Vent

6" (152 mm)

Floor **

0"

Back

6" (152 mm)

Right Side

12" (305 mm) Water Side

Left Side

6" (152 mm) Opposite Water Side

Location

Outdoor Installation

Top *

Unobstructed (Outdoor Stack)

Top ***

36" (914 mm) (Stackless Top)

Floor

0"

Back

6" (152 mm)

Right Side

12" (305 mm) Water Side

Left Side

6" (152 mm) Opposite Water Side

* Clearance from top of vent terminal 

** Do not install on carpeting 

*** Clearance from top of heater

Table B. 

Minimum Clearances from Combustible Surfaces

Содержание 013731

Страница 1: ...gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do...

Страница 2: ...2 WC Max 13 WC Sediment trap is required for all installations See page 14 WATER CHEMISTRY Water chemistry requirements See page 5 POWER Supply voltage See page 21 for acceptable input voltages VENTIN...

Страница 3: ...xternal Auxiliary Bypass Valve page 17 Auxiliary Bypass Valve Adjustment page 17 Pressure Relief Valve Installation page 18 Heat Exchanger Reversal page 18 Plumbing Diagrams page 19 5 ELECTRICAL WIRIN...

Страница 4: ...hich could cause severe personal injury death or substantial property damage if ignored ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury or produc...

Страница 5: ...0 ppm 2 WATER CHEMISTRY Chemical imbalance can cause severe damage to your heater and associated equipment Maintain your water chemistry according to Table A If the mineral content and dissolved solid...

Страница 6: ...rs are design certified and tested under the latest requirements of the ANSI Z21 56 CSA 4 7 Standard for Gas Fired Pool Heaters All heaters can be used either indoor or outdoors when appropriate venti...

Страница 7: ...fix the equipment nor attempt repairs according to these instructions AWARNING Improper installation adjustment alteration service or maintenance may damage the equipment creating a hazard resulting i...

Страница 8: ...d g 0 024 sheet metal with ventilated air space over 0 024 sheet metal with ventilated air space Back 4 102 Right 4 102 Left 4 102 Vent 3 76 Indoor Top 24 610 Outdoor Top Unobstructed h 1 25 mm glass...

Страница 9: ...eater to an inside corner wall for proper outdoor venting Pagoda Top Installation 1 Insert tabs into keyhole 4 places See Figure 4 detail A 2 Snap tabs into keyholes so as not to pull out See Figure 4...

Страница 10: ...Ea Pallet Anchor Bracket Use hole closest to unit 4 total 1 1 4 x 2 1 4 S S Tapcon Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 2 x 6 x 1 8 Pallet Anchor Bracke...

Страница 11: ...lation air The minimum requirements are listed in the latest edition of the National Fuel Gas Code U S ANSI Z223 1 or Canada CAN CSA B149 and any local codes that may have jurisdiction The most common...

Страница 12: ...eat Exchanger Shipping Weights lbs kg Heater Mode BTUH Input kwh A Cabinet Width in mm B Flue Dia in mm C Indoor Drafthood in mm D in mm J in mm Gas Conn in Water Conn in ASME Heater w Stackless Top I...

Страница 13: ...ll be at least 5 1 5 m in vertical height above the drafthood outlet The vent cap location shall have a minimum clearance of 4 1 2 m horizontally from and in no case below unless a 4 1 2 m horizontal...

Страница 14: ...use open flame Supply Pressure ACAUTION Do not use Teflon tape on gas line pipe thread Only sealant tape or a pipe compound rated for use with natural and propane gases is recommended Apply sparingly...

Страница 15: ...vity 0 5 in WC Pressure Drop Propane Gas 2500 BTU FT3 1 53 Specific Gravity 0 5 in WC Pressure Drop Model 3 4 1 1 1 4 1 1 2 N P N P N P N P 268A 15 4 6 35 10 7 50 15 2 125 38 1 210 64 0 480 146 3 445...

Страница 16: ...is shipped loose in the accessory carton for field installation This component provides protection to the heat exchanger against galvanic corrosion when properly bonded to the heat exchanger It should...

Страница 17: ...ASSY BYPASS DISC SPRING YELLOW COLOR 268A GREEN COLOR 408A Figure 19 Internal Automatic Bypass Valve Bronze NOTE The Unitherm Governor and Bypass Valve Assy are not individually replaced components I...

Страница 18: ...e and operate properly It must therefore be installed downstream of the discharge side of the filter pump See Figure 22 and Figure 23 A typical installation is plumbed as follows 1 The inlet side of t...

Страница 19: ...IPING SYSTEM BY A PROFESSIONAL ENGINEER Figure 22 Single Pool Heater Installation THIS DIAGRAM IS A RECOMMENDATION AND IS NOT INTENDED TO REPACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER...

Страница 20: ...er 9 Re install P6 connector ground wires SPG transformer junction box front door and plug right side with the left side s grommet plug NOTE 7 8 diameter holes not utilized on jacket and control box c...

Страница 21: ...2 RED RED BLACK HOT HOT BLACK GREEN GREEN WHITE SUPPLY SIDE Figure 26 240 VAC Wire Connection Heater must be electrically grounded and bonded in accordance with local codes or in the absence of local...

Страница 22: ...22 6 WIRING DIAGRAM...

Страница 23: ...l heater touch pad located on the upper front panel of the heater allows the user to select either POOL or SPA operation and to adjust the setpoint temperature The LCD display window indicates the mod...

Страница 24: ...Strength Indicator Press the DOWN button The Supply Voltage screen indicates the voltage supplied to the control board Normal readings range from 24 to 29 volts Figure 34 Supply Voltage Indicator Pres...

Страница 25: ...red value The control can be set for a maximum of 107 F 42 C Pool Max Temp Pool Setpoint Maximum Adjustment Refer to step one above access into the program screen Press the MODE button until POOL MAX...

Страница 26: ...Faults The following conditions are displayed only while there is a demand for heat present Display Condition Water Sw Open Water pressure switch open Vent Field Sw 1 Vent spill switch field switch 1...

Страница 27: ...igure 39 Remote Control Menu Remote Operation Activating the Remote To activate or deactivate the remote function 1 Press and hold the UP and DOWN arrow buttons for 3 to 5 seconds The second line of t...

Страница 28: ...nstall the 7 Pin Remote Interface Harness to the P8 connector and turn power ON to the heater See Figure 422 For activation of the remote control see section on page 27 3 Wire Remote Control Using Thr...

Страница 29: ...i e orange to orange and orange black to orange black No further adjustment is needed Figure 44 Water Flow Switch Assembly NOTE The sheet metal cover should be in place at all times to protect the fl...

Страница 30: ...ean with a wire brush 4 Orifices usually do not need to be replaced To clean run either copper wire or wood toothpick through orifice Do not enlarge hole To remove orifice use a socket wrench and remo...

Страница 31: ...om heat exchanger stud 5 Remove heat exchanger from the heater and wash with a garden hose making sure soot is removed from spaces between fins 6 Reverse above procedure to reinstall NOTE In extreme c...

Страница 32: ...and Off See Section 7 for additional details about the use of the controls in the Control Adjustments subsection After Start Up Feel the inlet and outlet pipes Outlet pipe should be only slightly warm...

Страница 33: ...ead the safety information above 2 Set the thermostat to the lowest setting 3 Turn off all electrical power to the appliance 4 This appliance is equipped with an ignition device which automatically li...

Страница 34: ...er is dirty look to see if the filter pressure is higher than usual 4 The pump may have lost its prime and be running dry Check the pressure on the filter If there is no pressure then you are not movi...

Страница 35: ...ntinuously Dirty filter Clean or replace filter Low water level in pool Raise water level External bypass setting out of adjustment Adjust bypass Pressure switch out of adjustment Adjust pressure swit...

Страница 36: ...eather Filter not running long enough Reset time clock Dirty filter Clean filter Gas line or meter undersized Refer to installation instructions Leaking at heat exchanger Overacid Replace heat exchang...

Страница 37: ...PC board and pilot operator on gas control Check for 24 VAC across PV MV PV terminals on PC board If voltage is okay replace gas control if not replace PC board NOTE If PC board goes into lockout res...

Страница 38: ...15 21 27 32 38 41 Resistance k 261 1 199 0 153 1 118 8 93 0 73 3 58 3 51 0 If okay replace Circuit Board Sensor Failure Inspect thermistor wires and connector at Terminal P1 Check resistance value of...

Страница 39: ...ent under standard company warranties must be properly tagged with a return parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid If...

Страница 40: ...ARTS LIST 12 M 8 S 3 S 8 M 7 M 2 J 1 G 10 S 1 B 5 B 4 B 3 B 1 M 2 B 16 M 1 J 7 S 1 R 6 M 4 C 3 C 11 S 17 HM 4 S 1 V 4 V 2 V 3 V 1 S 12 S 2 S 5 HM 2 HM 3 R 6 HM 9 M 3 HM 14 M 2 R 5 S 6 S 4 HM 14 S 4 S...

Страница 41: ...20 M 21 M 19 M 2 HM FOR UNITS PRIOR TO 12 2019 16 HM 15 HM 12 HM 9 HM 10 HM 2 C 6 M 11 HM 8 HM 3 C 6 C 5 HM 17 HM 14 HM 13 HM 2 HM 4 HM 7 HM 3 HM 6 HM 2 S 9 S 4 S 18 HM 24 M 24 M 6 C 19 M 23 M OUTLET...

Страница 42: ...9 P HONEYWELL IID ATMOSPHERIC PILOT PROTEK SHIELD ADAPTER KIT PROTEK ADAPTER AND TEXAS CODE OPTION PRIOR TO 12 2019 19 M 20 M 22 M 24 M 23 M 21 M 22 M OUTLET INLET 24 M 29 HM 27 HM 26 HM 24 M 23 M IN...

Страница 43: ...nt Units manufactured from 12 2019 006725F 006725F 2 C AGS 135 F Auto Gas Shutoff Red Epoxy Units manufactured prior to 12 2019 600892B 600892B 3 C High Limit 140 F Black Epoxy Units manufactured prio...

Страница 44: ...ain Plug Cover 005264F 005264F 19 HM Adapter CPVC 2 005393F 005393F 20 HM Sensor Adapter Digital Electronic 006714F 006714F 26 HM Adapter ProTek Shield Includes 27 HM from end of Q3 2020 018006F 01800...

Страница 45: ...d prior to 12 2019 010312F 010312F 5 S Jacket Side Panel Right 010376F 010376F 6 S Jacket Side Panel Left 010377F 010377F 7 S Jacket Rear Panel 2 Pcs 010373F 010375F 8 S Poolstat Cover Lock 009505 009...

Страница 46: ...sponding manuals on your smart device This QR Code will take you to the most current version of the manual Previous versions of manuals can be found in the document library at Raypak com P N 241452 Pr...

Страница 47: ...47 Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com NOTES...

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