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4.5

 

MAINTENANCE SCHEDULE 

 
The following table summarizes the type and frequency of maintenance required.  Follow the manufacturer’s instructions for 
proper lubrication and detailed maintenance. For repairs, contact the nearest authorized service center. 
 

TYPE OF MAINTENANCE 

SERVICE FREQUENCY 

Check and clean obstruction from air intake at recoil starter screen 

Daily 

Check and clean obstruction from heat exchanger* 

Daily 

Check fuel level in gas tank—add if required 

Daily 

Check engine oil level—add if required 

Daily 

Check that reservoir oil level is within one inch below filler cap—add if required 

Daily 

Check that hydraulic oil is clean 

Daily 

Wash air filter pre-cleaner 

25 hrs. 

Change engine oil after first 8 hrs. ** 

50 hrs. 

Check battery electrolyte—add if necessary 

50 hrs. 

Check air cleaner filter—replace if necessary 

100 hrs. 

Check and clean obstructions from cooling fins and external surfaces 

100 hrs. 

Replace engine oil filter 

100 hrs. 

Check, clean, and replace spark plug 

100 hrs. 

Have cylinder head removed and cleaned (leaded fuel) 

100 hrs. 

Have cylinder head removed and cleaned (unleaded fuel) 

200 hrs. 

Replace reservoir filter and oil after first 50 hrs. *** 

250 hrs. 

Clean suction screen in reservoir 

250 hrs. 

Check coupling spider 

250 hrs. 

Grease wheel bearings 

500 hrs. 

Check ignition timing 

500 hrs. 

Check fuel filter in line 

500 hrs. 

Check valves and tappet clearance 

500 hrs. 

Lightly oil throttle cable 

500 hrs. 

 
* The hydraulic heat exchanger must always be kept clean and free of obstructions.  Check it daily before operating and 

frequently during use.  If debris builds up on the screen during operation, remove debris as soon as it is safely possible. 

 

CAUTION:

AN OBSTRUCTED HEAT EXCHANGER WILL CAUSE THE HYDRAULIC SYSTEM AND
ENGINE OIL TO OVERHEAT AND FAIL PREMATURELY.

 

 
** Change every 25 hours if engine is operated under heavy load or in high ambient temperatures. 
 
*** Change more often under heavy duty, high temperature, or high altitude applications.  When draining the oil, clean 

filler/breather cap and replace if damaged 

 
 

 

10 

 

 

Содержание HYDRAPAK HV185510C

Страница 1: ...HV185510C HYDRAPAK INSTRUCTIONS REIMANN GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO NY P N 6122037 11 25 13...

Страница 2: ...e 5 3 1 2 Checking the Hydraulic System 5 3 2 Starting and Operating the HydraPak 6 3 3 Stopping the HydraPak 7 4 INSPECTION AND MAINTENANCE 8 4 1 General Maintenance Rules 8 4 2 Hydraulic System Insp...

Страница 3: ...ate this HydraPak or the associated hydraulic tools It is recommended that this checklist be maintained as a permanent record Insure construction area is secured from all unauthorized personnel All cr...

Страница 4: ...only accidents 1 3 HYDRAPAK SAFETY LABELS These labels warn you of potential hazards that could cause injury Read them carefully If a label comes off or becomes illegible contact Reimann Georger Corp...

Страница 5: ...oses or fittings while the HydraPak is running 18 At end of operation secure the HydraPak and the associated hydraulic equipment to prevent unauthorized use Never assume you will find the equipment in...

Страница 6: ...sh Filler Breather 100 mesh Electrical Charging System 12 14V 16 AMP regulated to battery Battery Type 12V 15 Plate 400 CCA Fuse Automotive Ignition 5 AMP Blade Type Fan 25 AMP Standard Features Hour...

Страница 7: ...ering spare parts or requesting assistance in service The HydraPak has a product nameplate that shows the model and serial numbers as shown in Figure 2 1 Record the model and serial numbers for future...

Страница 8: ...Corporation for replacement information 4 Construction area is to be kept clear of unauthorized personnel Place barricades or secure the area in such a manner that no personnel can be injured 5 Posit...

Страница 9: ...aPak with the same number 1 or 2 group identification as the return tank line that was used d When making connections do not over stretch the hoses or bend them at a sharp angle WARNING ENSURE HYDRAUL...

Страница 10: ...ent in the same condition that you left it Proceed as follows 1 Let the HydraPak run at idle for about five 5 minutes to cool hydraulic oil and components or for ten 10 minutes under severe operating...

Страница 11: ...WIRE FROM THE BATTERY TERMINAL WARNING DO NOT ADJUST OR REMOVE HYDRAULIC COMPONENTS LINES OR FITTINGS WHILE THE HYDRAPAK IS RUNNING OR WHENEVER THE HYDRAULIC FLUID IS HOT WARNING LIQUID UNDER HIGH PRE...

Страница 12: ...D MAINTENANCE 1 The following rules must be observed when doing engine maintenance a Do not check for a spark with the spark plug removed Use an approved tester b Do not crank the engine with the spar...

Страница 13: ...eplace engine oil filter 100 hrs Check clean and replace spark plug 100 hrs Have cylinder head removed and cleaned leaded fuel 100 hrs Have cylinder head removed and cleaned unleaded fuel 200 hrs Repl...

Страница 14: ...raulic tool being used check hydraulic tool requirement c Air in fluid inspect for oil leaks and repair to correct d No work being done open center tools only produce pressure under load No hydraulic...

Страница 15: ...sure requirement Extension hoses too long a Hoses over 50 feet long add sufficient friction to the hydraulic system to slow down the hydraulic tool slightly b Where possible use as few quick disconnec...

Страница 16: ...rn out causing air to be drawn into pump Air leak in suction line Improper type of hydraulic oil as an original equipment manufacturer RGC uses a Grade ISO VG 32 hydraulic oil If you have any question...

Страница 17: ...move throttle lever replace actuator as described in the engine manual Auto idle override switch has been left in bypass push switch down to put engine in auto idle mode Engine races uncontrollably a...

Страница 18: ...CORE 10 TUBE 11 5411513 1 FAN 12 12 5800387 2 COTTER HAIR PIN 13 6918113 1 HYDRAULIC PUMP DBL 5 5 10 P 14 5400861 1 BATTERY 14 5401564 1 BATTERY STRAP 15 6910454 1 PUMP BRACKET 15 6901502 1 PUMP BRAC...

Страница 19: ...Figure 6 1 HV185510 Assembly Drawing 16...

Страница 20: ...IAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNECTED W...

Страница 21: ...y normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing damag...

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