8.3 Typical
Wiring Diagram
VENTER
FAN MOTOR
PRESSURE SWITCH
SPARK GAP
GREEN LED
FIELD CONTROL WIRING
150'
250'
350'
75'
125'
175'
#18 GA. WIRE
#16 GA. WIRE
#14 GA. WIRE
TOTAL WIRE
LENGTH
DISTANCE FROM
UNIT TO CONTROL
MIN. RECOMMENDED
WIRE GAUGE
LED
Y
Y
WIRE CONNECTOR
FIELD WIRING
OPTIONAL FACTORY
FACTORY WIRING
WD# 230300 REV. #1 AG1
DSI CONTROL
SW1
FAN OFF DELAY
TIME
90
120
160
45
OFF
OFF
ON
ON
ON
OFF
OFF
ON
1
2
S W 1
FAST FLASH
1 FLASH
2 FLASH
3 FLASH
4 FLASH
STEADY OFF
LED FLASH CODES
NORMAL OPERATION CALL FOR HEAT
IN LOCKOUT FROM FAILED IGNITIONS OR FLAME LOSSES
PRESSURE SWITCH DOES NOT CLOSE WITHIN 30 SECONDS
LIMIT SWITCH OR FLUE LIMIT CONTROL OPEN
PRESSURE SWITCH IS CLOSED BEFORE VENTER IS ENERGIZED
INTERNAL CONTROL FAULT OR NO POWER
YELLOW LED
FLAME SENSED
STEADY ON
SLOW FLASH
WEAK FLAME
UNDESIRED FLAME (VALVE OPEN & NO CALL FOR HEAT)
FAST FLASH
IND BK
NEUTRAL
W
MOTOR
LED
OK
FLAME
G
Y
NEUTRAL
BK
W
LIMIT CONTROL
R
R
R
R
FLUE LIMIT CONTROL
R
BR
FLAME
ELECTRODE
FLAME
GROUND
P1-8
P1-3
P1-6
P1-5
P1-7
P1-9
BK
W
GAS VALVE
BL
BR
P1-2
P1-4
BL
24V
115 VOL
T
Y
BK
BR
R
L1
NEUTRAL NEUTRAL
L1
COM
SEC
SYSTEM TRANSFORMER
EAC/BLO
#14 GA
W
WIRING
OF VENTER ENERGIZED
BK
AT
O OR
ATC
3.0
AMP
C
R
W
G
Y
R
W
R
W1
TERMINAL
STRIP
R
Y
PR
P3-4
P3-3
P3-2
TEST
NORMAL OPERATION NO CALL FOR HEAT
STEADY ON
G
G
G
G
GRD
SCREW
115/1/60
CAPACITOR
(SEE NOTE #7)
CAPACITOR
(SEE NOTE #7)
BR/W
BR
BR
BR/W
SPARK
TRANSFORMER
W2
G
P3-5
P3-1
G
WIRING CODE
BLACK - BK
BROWN - BR
RED - R
ORANGE - O
YELLOW - Y
GREEN - G
BLUE - BL
PURPLE - PR
WHITE - W
Y
W
UEAS SERIES
R
W
FUSE
R
DOOR INTERLOCK
DISCONNECT
SWITCH
#14 GA
BK
#14 GA
BK
THERMOST
AT
(SEE NOTE #8)
OPTIONAL
SINGLE ST
AGE
W/F
AN SWITCH (SEE NOTE #8)
OPTIONAL
SINGLE ST
AGE
THERMOST
AT
3
1
TIME DELAY RELAY
BL
BL
OPERATING SEQUENCE
1. SET THERMOSTAT AT LOWEST SETTING, (FAN SWITCH
2. TURN ON MANUAL GAS VALVE.
3. TURN ON POWER TO UNIT.
4. SET THERMOSTAT AT DESIRED SETTING.
5. THERMOSTAT CALLS FOR HEAT, ENERGIZING THE VENTER MOTOR.
6. VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT FULL RATE.
7. BURNER FLAME IS SENSED, AND IN 30 SECONDS THE FAN
MOTOR IS ENERGIZED.
8. IF THE FLAME IS EXTINGUISHED DURING MAIN BURNER OPERATION,
THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND
MUST BE RESET BY INTERRUPTING POWER TO THE CONTROL CIRCUIT
(SEE LIGHTING INSTRUCTIONS).
NOTES
1. THE FOLLOWING CONTROLS ARE FIELD INSTALLED OPTIONS: THERMOSTAT
2. DOTTED WIRING INSTALLED BY OTHERS.
3. CAUTION: IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THE
APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL
HAVING A TEMPERATURE RATING OF AT LEAST 105° C. EXCEPT FOR SENSOR
LEAD WIRE, FLUE LIMIT CONTROL AND LIMIT WIRING WHICH MUST BE 150° C.
6. USE #18 GA. WIRE FOR CONTROL WIRING ON THE UNIT.
4. LINE AND FAN MOTOR BRANCH WIRE SIZES SHOULD BE OF A SIZE TO PREVENT
VOLTAGE DROPS BEYOND 5% OF SUPPLY LINE VOLTAGE.
7. CAPACITOR IS REMOTE MOUNTED.
8. SET THERMOSTAT ANTICIPATOR AT 0.6 AMPS.
9. SET FAN SWITCH AT "ON" POSITION FOR CONTINUOUS FAN OPERATION, OPTION CL2 ONLY.
AT "AUTO" POSITION, OPTION CL2 ONLY).
5. USE #14 GA. WIRE FOR LINE WIRING ON THE UNIT.
#14 GA
G
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