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1801UDSBD-4E,--EN, Pag. 19/35

NOTE: If replacement parts are required, use only 

factory-authorized parts.

Figure 11a : Location of controls

The material contained in the MAINTENANCE AND SERVICE 

Section of this manual is designed to aid a qualified service 

technician in maintaining and servicing this equipment. This 

heater will operate with a minimum of maintenance. 

To ensure long life and satisfactory performance, a heater that 

is operated under normal conditions should be in-

Warning : If you turn off the power supply, always turn off 

the gas.

Maintenance Schedule

 - The following procedures should be 

carried out at least once each year (See figure 11a) :

 

•  Clean all dirt, lint, and grease from the fan blade, fan guard, 

and motor.

•  Check the heat exchanger both internally and externally for 

evidence of physical damage.

•  Check the burner for scale, dust, or lint accumulation. Clean 

if required.

1) Burner
2) LC3 limit control 
3) Burner operating led
4) Reset switch (S5)+burner 
lockout
5) Spark ignitor (ER)
6) Control panel

 

13 

MAINTENANCE/SERVICE

spected and cleaned at the start of each heating season 

(inspection and maintenance at least once a year). If the 

heater is operating in an area where an unusual amount of 

dust or other impurities are present in the air, more frequent 

maintenance is recommended.

When any service is completed, be careful to reassemble 

correctly to ensure that no unsafe conditions are created. 

When starting the heater, always follow the lighting instruc-

tions on the heater.

•  Check the vent or vent/combustion air system for sound

-

ness. Replace any parts that do not appear sound.

•  Check the wiring for any damage. Replace damaged 

wiring.

3

8

1

4

2

5

6

7

9

10

11

7) Main gas valve (V1)
8) Venter motor. 
9 Limit control LC1
10) Flame sensor (IS)
11) Modulating gas valve (VM)

Содержание UDSBD-4E

Страница 1: ...e injury or death All work must be carried out by appropriately qualified persons The manufacturer does not take any responsibility in the event of non observance of the regulations concerning the con...

Страница 2: ...ensure that they do not play with the appliance These units must be installed in accordance with BS6230 or BS5440 as appropriate plus all local building codes Models UDSBD 4E are design certified to t...

Страница 3: ...w Figure 1a UDSBD015 4E UDSBD020 4E Table 1a Dimensions mm J G K H R 1 2 4 3 P M N D A C U V SCALE 1 4 E A1 Y Z X 5 SCALE 1 4 UDSBD 4E A A1 B C D E F G H J K L M N P Q R 015 383 460 700 343 404 935 54...

Страница 4: ...N AIR INLET FLUE CONNECTION EXTERNAL GAS CONNECTIONS ELECTRIC CONNECTIONS SERVICE PANEL 2 1 3 4 5 5 1 2 3 4 Rear view mod 055 4E 064 4E Table 1b Dimensions mm P M N B A C U V SCALE 7 50 E A1 X Y z SCA...

Страница 5: ...illlustrate for each unit which speeds can be chosen in order to get another air duty Speeds not illustrated in the curves mean that these are not applicable means unit should not be set to that speed...

Страница 6: ...96 1662 1662 1700 1700 1700 1700 1700 1 Gas Appliance Classifications for Approved Venting Methods based on CEN report CR1749 2001 2 There is a difference between the gas connection diameter and the d...

Страница 7: ...1801UDSBD 4E EN Pag 7 35 Figure 2a Blower curve for UDSBD015 4E UDSBD 020 4E Figure 2b Blower curve for UDSBD025 4E 030 4E...

Страница 8: ...1801UDSBD 4E EN Pag 8 35 Figure 2c Blower curves for UDSBD035 4E Figure 2d Blower curves for UDSBD043 4E...

Страница 9: ...1801UDSBD 4E EN Pag 9 35 Figure 2e Blower curves for UDSBD050 4E Figure 2f Blower curves for UDSBD055 4E...

Страница 10: ...requires only a flue pipe exhausting to outdoors 7 FLUE REQUIREMENTS Each heater installed as a type B appliance must be fitted with an individual flue pipe and the combustion air inlet opening is pr...

Страница 11: ...building element and for support requirements Single wall flue seamless aluminium or stainless steel pipes are required All joints must be sealed to prevent products of combustion from leaking into t...

Страница 12: ...035 2 043 2 050 2 Models 015 4E 020 4E Always ensure that adequate combustion air is provided to suit the total installation of all combustion equipment in accordance with BS6230 or BS5440 as appropr...

Страница 13: ...ended height can result in significant air stratification When possible heaters should be arranged to blow toward or along exposed wall surfaces 8 Suspended heaters are most effective when located as...

Страница 14: ...sized Table 6 Weights 10 GAS PIPING PRESSURES All piping must be in accordance with requirements outlined in the National Gas Codes different for each country Gas sup ply piping installation should al...

Страница 15: ...contacts Ensure that all cables and installers wiring are fixed to the gas pipe and that they do not touch the combustion collector box 11 ELECTRICAL CONNECTION MPORTANT If the reset button requires...

Страница 16: ...omatically 14 To turn the heater OFF for long periods see To turn off gas supply at the appliance below TO TURN OFF GAS SUPPLY AT THE APPLIANCE 1 Set thermostat to the lowest possible setting or OFF p...

Страница 17: ...6 80 36 00 35 90 35 80 35 70 35 60 inlet pressure 37 mbar 015 2 020 2 025 2 030 2 035 2 043 2 050 2 055 2 064 2 Nat Gas G20 Burner jet dia 3 70 4 20 4 80 5 30 5 75 6 50 6 80 7 10 8 00 Burner pressure...

Страница 18: ...ng for the presence of a flame This is a period of 5 seconds Note If no flame is sensed the burner relay will attempt ignition 5 times before going into lock out mode Post purge time This is the time...

Страница 19: ...idence of physical damage Check the burner for scale dust or lint accumulation Clean if required 1 Burner 2 LC3 limit control 3 Burner operating led 4 Reset switch S5 burner lockout 5 Spark ignitor ER...

Страница 20: ...ks 3 Pressure switch S3 4 Electronic burner relay fuse 3 15AF This heater is equipped with a patented T CORE2 heat exchanger Remove any external dirt or dust accumulation Visually check the heat excha...

Страница 21: ...burner pushing the manifold to the right This will move the manifold out of the way Refer to figure 14 for component definitions Figure 12a Figure 12b Burner orifice Locking nut Orifice adapter 15 BUR...

Страница 22: ...at exchanger section With the light shining into the heat exchanger observe the outside surface of the tube where discoloration is evident Repeat this procedure with each heat exchanger tube If any li...

Страница 23: ...otor The blower motor is equipped with thermal overload protection of the automatic reset type Should the motor fail to run it may be because of improper voltage characteristics Make certain that the...

Страница 24: ...r and wheel assembly from the heater 5 Reassemble with the replacement venter motor and wheel assembly 6 Follow the wiring diagram to properly connect the wires 7 Restore power to the heater and turn...

Страница 25: ...oper com bustion airflow is available The switch senses the differential pressure between the negative pressure in the flue gas collector box and the pressure in the control section On startup when th...

Страница 26: ...heater fails to operate properly review the flow chart below and see the operating sequence in section 16 The general troubleshooting charts on the following pages will also help you to determine the...

Страница 27: ...1801UDSBD 4E EN Pag 27 35 2 Air heater does not operate and lock out indicator light is on...

Страница 28: ...1801UDSBD 4E EN Pag 28 35...

Страница 29: ...1801UDSBD 4E EN Pag 29 35...

Страница 30: ...1801UDSBD 4E EN Pag 30 35...

Страница 31: ...e is cracked or grounded e Check burner relay ground wire f Make certain unit is properly field grounded earthed and properly phased L1 to hot lead L2 to neutral g If voltage is available to the burne...

Страница 32: ...P337 gas valve nat gas modureg UDSBD015 043 03 25140 M gas valve prop modureg UDSBD015 043 03 25140 M gas valve nat gas 2st UDSBD050 064 03 25136 02 gas valve prop 2st UDSBD050 064 03 35136 P437 gas...

Страница 33: ...ctive Complies with the requirements of further directives namely GAD 2009 142 EC EMC 2014 30 EU LVD 2014 35 EU The following harmonized standards have been applied EN 1020 Non domestic gas fired forc...

Страница 34: ...02 0 02 0 02 0 02 Useful efficiency Useful efficiency at rated heating capacity nom 83 8 83 4 83 6 84 0 83 7 84 6 84 4 84 3 84 2 Useful efficiency at minimum capacity pl 81 8 81 4 82 0 82 7 82 4 83 1...

Страница 35: ...1801UDSBD 4E EN Pag 35 35 NORTEK GLOBAL HVAC Belgium nv J M Sabbestraat 130 A000 B 8930 Menen Belgium Tel 32 0 56 52 95 11 www reznor eu...

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