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1801UDSBD-4E,--EN, Pag. 2/35

INDEX

Warnings                                                                                2

 

1.   General                                                                            2

2.   Installation codes                                                             2

3.   Warranty                                                                          2

4.   Uncrating and preparation                                               2

5.   Dimensions                                                                      3

6.   Technical data                                                                  6

7.   Flueing requirements                                                       10

8.   Unit heater location                                                        13

9.   Hanging the unit                                                             14

10. Gas piping and pressures                                              14

11. Electrical supply and connections                                  15

12. Check installation and start up                                       17

13. Maintenance schedule                                                   20

14. Heat exchanger maintenance                                        21

15. Burner maintenance                                                      22

16. Burner orifice                                                                 23

17. Ignition system                                                               23

18. Blower motor                                                                24

19. Centrifugal fan                                               24

20. Gas valve                                                                       25

21. Combustion air pressure switch                                     26

22.  Flue and combustion air system                                                                  26

23.Limit controls                                     26

24. Troubleshooting                                                             27

25. Parts list                                                                         33

FOR YOUR SAFETY

What to do if you smell gas

• 

Do not try to light any appliance.

• 

Do not touch any electrical switch; do not use 

any phone in your building.

• 

Immediately call your gas supplier.  

• 

Evacuate all personnel.

• 

Do not store or use petrol or other flammable 

vapours and liquids in the vicinity of this or any 

other appliance.

WARNINGS

Improper installation, adjustment, alteration, service, or 

maintenance can cause property damage, injury, or death. 

Read the installation, operation, and maintenance instruc-

tions thoroughly before installing or servicing this equip-

ment.

Do not use this appliance if any part has been immersed 

in water.  Immediately call a qualified service technician to 

inspect the appliance and replace any gas control that hes 

been immersed in water.

Gas-fired appliances are not designed for use in hazourdous 

atmospheres  containing  flammable  vapors  or  combustible 

dust, in atmospheres containing chlorinated or halogenated 

hydrocarbons or in applications with airborne silicone substances.  

Should overheating occur, or the gas supply fail to shut off, 

shut off the manual gas valve to the appliance before shutting 

off the electrical supply.

This appliance is not intended for use by persons (including 

children) with reduced sensory or mental capabilities or lack 

of experience and knowledge, unless they have been given 

supervision or instruction concerning use of the appliance 

by a person responsible for their safety.  Children should be 

supervised to ensure that they do not play with the appliance.

These units must be installed in accordance with BS6230 or 

BS5440 as appropriate plus all local building codes. 

Models UDSBD-4E are design certified to the CE EN1020 

standard for use in industrial and commercial installations 

only. All models and sizes are available for use with either 

natural or propane gas. The type of gas, the input rate and 

the electrical supply requirement is shown on the heater rat-

ing plate. Check the rating plate to determine if the heater is 

appropriate for the intended installation. 

This installation manual is shipped with the heater. Verify that 

the literature is correct for the heater being installed. If the 

manual is incorrect for the heater, contact the supplier before 

beginning installation.  
The instructions in this manual apply only to the models listed.

Installation should be done by a suitably qualified installer in 

accordance with these instructions. The installer is respon-

sible for the safe installation of the heater. 

This unit was test operated and inspected at the factory prior 

to crating and was in proper operating condition. If the heater 

has incurred damage in shipment, document the damage with 

the transport company and contact your supplier.

Check the rating plate for the gas and electrical specifications 

of the heater to be sure that they are compatible with the gas 

and electric supplies at the installation site. 
Read this booklet and become familiar with the installation 

requirements of your heater. If you do not have knowledge of 

local requirements, check with the gas supplier and any other 

local agencies who might have requirements concerning this 

installation. 
Before beginning, make preparations for necessary supplies, 

tools, and manpower. 

If the installation includes optional 

vertical louvers or downturn nozzle etc.,  install these op-

tions before the heater is suspended. Follow the instruc-

tions included in the option package. 

 

GENERAL

 

INSTALLATION CODES

 

 

UNCRATING/PREPARATION

Warranty is void if :

a.  Wiring is not in accordance with the diagram furnished 

with the heater.

b.  The unit is installed without proper clearances as soon 

as clearances are required regardless of the material be-

ing combustible.

c.  A fan model is connected to a duct system or if the air 

delivery system is modified.

 

WARRANTY

 

Содержание UDSBD-4E

Страница 1: ...e injury or death All work must be carried out by appropriately qualified persons The manufacturer does not take any responsibility in the event of non observance of the regulations concerning the con...

Страница 2: ...ensure that they do not play with the appliance These units must be installed in accordance with BS6230 or BS5440 as appropriate plus all local building codes Models UDSBD 4E are design certified to t...

Страница 3: ...w Figure 1a UDSBD015 4E UDSBD020 4E Table 1a Dimensions mm J G K H R 1 2 4 3 P M N D A C U V SCALE 1 4 E A1 Y Z X 5 SCALE 1 4 UDSBD 4E A A1 B C D E F G H J K L M N P Q R 015 383 460 700 343 404 935 54...

Страница 4: ...N AIR INLET FLUE CONNECTION EXTERNAL GAS CONNECTIONS ELECTRIC CONNECTIONS SERVICE PANEL 2 1 3 4 5 5 1 2 3 4 Rear view mod 055 4E 064 4E Table 1b Dimensions mm P M N B A C U V SCALE 7 50 E A1 X Y z SCA...

Страница 5: ...illlustrate for each unit which speeds can be chosen in order to get another air duty Speeds not illustrated in the curves mean that these are not applicable means unit should not be set to that speed...

Страница 6: ...96 1662 1662 1700 1700 1700 1700 1700 1 Gas Appliance Classifications for Approved Venting Methods based on CEN report CR1749 2001 2 There is a difference between the gas connection diameter and the d...

Страница 7: ...1801UDSBD 4E EN Pag 7 35 Figure 2a Blower curve for UDSBD015 4E UDSBD 020 4E Figure 2b Blower curve for UDSBD025 4E 030 4E...

Страница 8: ...1801UDSBD 4E EN Pag 8 35 Figure 2c Blower curves for UDSBD035 4E Figure 2d Blower curves for UDSBD043 4E...

Страница 9: ...1801UDSBD 4E EN Pag 9 35 Figure 2e Blower curves for UDSBD050 4E Figure 2f Blower curves for UDSBD055 4E...

Страница 10: ...requires only a flue pipe exhausting to outdoors 7 FLUE REQUIREMENTS Each heater installed as a type B appliance must be fitted with an individual flue pipe and the combustion air inlet opening is pr...

Страница 11: ...building element and for support requirements Single wall flue seamless aluminium or stainless steel pipes are required All joints must be sealed to prevent products of combustion from leaking into t...

Страница 12: ...035 2 043 2 050 2 Models 015 4E 020 4E Always ensure that adequate combustion air is provided to suit the total installation of all combustion equipment in accordance with BS6230 or BS5440 as appropr...

Страница 13: ...ended height can result in significant air stratification When possible heaters should be arranged to blow toward or along exposed wall surfaces 8 Suspended heaters are most effective when located as...

Страница 14: ...sized Table 6 Weights 10 GAS PIPING PRESSURES All piping must be in accordance with requirements outlined in the National Gas Codes different for each country Gas sup ply piping installation should al...

Страница 15: ...contacts Ensure that all cables and installers wiring are fixed to the gas pipe and that they do not touch the combustion collector box 11 ELECTRICAL CONNECTION MPORTANT If the reset button requires...

Страница 16: ...omatically 14 To turn the heater OFF for long periods see To turn off gas supply at the appliance below TO TURN OFF GAS SUPPLY AT THE APPLIANCE 1 Set thermostat to the lowest possible setting or OFF p...

Страница 17: ...6 80 36 00 35 90 35 80 35 70 35 60 inlet pressure 37 mbar 015 2 020 2 025 2 030 2 035 2 043 2 050 2 055 2 064 2 Nat Gas G20 Burner jet dia 3 70 4 20 4 80 5 30 5 75 6 50 6 80 7 10 8 00 Burner pressure...

Страница 18: ...ng for the presence of a flame This is a period of 5 seconds Note If no flame is sensed the burner relay will attempt ignition 5 times before going into lock out mode Post purge time This is the time...

Страница 19: ...idence of physical damage Check the burner for scale dust or lint accumulation Clean if required 1 Burner 2 LC3 limit control 3 Burner operating led 4 Reset switch S5 burner lockout 5 Spark ignitor ER...

Страница 20: ...ks 3 Pressure switch S3 4 Electronic burner relay fuse 3 15AF This heater is equipped with a patented T CORE2 heat exchanger Remove any external dirt or dust accumulation Visually check the heat excha...

Страница 21: ...burner pushing the manifold to the right This will move the manifold out of the way Refer to figure 14 for component definitions Figure 12a Figure 12b Burner orifice Locking nut Orifice adapter 15 BUR...

Страница 22: ...at exchanger section With the light shining into the heat exchanger observe the outside surface of the tube where discoloration is evident Repeat this procedure with each heat exchanger tube If any li...

Страница 23: ...otor The blower motor is equipped with thermal overload protection of the automatic reset type Should the motor fail to run it may be because of improper voltage characteristics Make certain that the...

Страница 24: ...r and wheel assembly from the heater 5 Reassemble with the replacement venter motor and wheel assembly 6 Follow the wiring diagram to properly connect the wires 7 Restore power to the heater and turn...

Страница 25: ...oper com bustion airflow is available The switch senses the differential pressure between the negative pressure in the flue gas collector box and the pressure in the control section On startup when th...

Страница 26: ...heater fails to operate properly review the flow chart below and see the operating sequence in section 16 The general troubleshooting charts on the following pages will also help you to determine the...

Страница 27: ...1801UDSBD 4E EN Pag 27 35 2 Air heater does not operate and lock out indicator light is on...

Страница 28: ...1801UDSBD 4E EN Pag 28 35...

Страница 29: ...1801UDSBD 4E EN Pag 29 35...

Страница 30: ...1801UDSBD 4E EN Pag 30 35...

Страница 31: ...e is cracked or grounded e Check burner relay ground wire f Make certain unit is properly field grounded earthed and properly phased L1 to hot lead L2 to neutral g If voltage is available to the burne...

Страница 32: ...P337 gas valve nat gas modureg UDSBD015 043 03 25140 M gas valve prop modureg UDSBD015 043 03 25140 M gas valve nat gas 2st UDSBD050 064 03 25136 02 gas valve prop 2st UDSBD050 064 03 35136 P437 gas...

Страница 33: ...ctive Complies with the requirements of further directives namely GAD 2009 142 EC EMC 2014 30 EU LVD 2014 35 EU The following harmonized standards have been applied EN 1020 Non domestic gas fired forc...

Страница 34: ...02 0 02 0 02 0 02 Useful efficiency Useful efficiency at rated heating capacity nom 83 8 83 4 83 6 84 0 83 7 84 6 84 4 84 3 84 2 Useful efficiency at minimum capacity pl 81 8 81 4 82 0 82 7 82 4 83 1...

Страница 35: ...1801UDSBD 4E EN Pag 35 35 NORTEK GLOBAL HVAC Belgium nv J M Sabbestraat 130 A000 B 8930 Menen Belgium Tel 32 0 56 52 95 11 www reznor eu...

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