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0108RPVDGBEN

19

SECTION 11 HEALTH & SAFETY STATEMENT

Health and Safety Information for the Installer and Commissioning-Service Engineer

Under the Consumer Protection Act 1987 and Section 6 of the Health and Safety at Work Act 1974 we hereby provide

the following information on substances hazardous to health. 

Product range reference: "RPV 2000"

11.1

During first firing some smoking may occur, this

is due to the burning off of protective/lubricating

oils used during appliance production. Most of

this will have been removed during the production

testing process. It is a wise precaution to ensure

that adequate ventilation is provided during the

initial firing and throughout the commissioning

period, this is particularly important if the

discharge air is to blow into a confined space.

This smoking does not constitute a poison

hazard.

11.2

Reznor products contain no asbestos;  copper is

not employed in gas carrying components;  solder
which has a melting point below 450

°

C is not

used;  paints for corrosion protection and

decoration are heat cured and contain no lead.

11.3

The above appliances meet the Electrical Safety

requirements of EN 60 335 Pt 1 1988.

11.4

Small quantities of adhesives and sealants used

in the product are dried and cured and present no

known hazard.

11.5

Insulation and Seals

.

Material:  Synthetic Ceramic Fibre with Organic

binder.

Description:  Tapes and Papers

Known hazards: Some people can suffer

reddening and itching of the skin. Fibre entry into

the eyes will cause foreign body irritation.

Inhalation will cause irritation to the respiratory

tract. As with any dust pre-existing respiratory

condition and lung diseases may be aggravated.

Prolonged exposure for the purposes envisaged

pertaining to this Reznor product is not

anticipated.

Precautions: Wear protective gloves when

handling. If abrading and dust is generated

suitable protective respirators must be used.

People with a history of skin complaints may be

susceptible to irritation.

Dust levels are only likely when the material is

abraded.

In general normal handling and use for this

purpose will not present discomfort. Follow good

hygiene  practices, wash hands before consuming

food or using the toilet.

First Aid: Medical attention must be sought

following eye contact or prolonged reddening of

the skin.

11.6

Thermostat.

Material: Illuminating Kerosene.

Description: Sealed phial contains a small

quantity in liquid form.

Recognition: Colourless liquid, paraffin

oil/petroleum hydrocarbon odour.

Characteristics: Non-corrosive, flammable with no

poisonous reference - CH poison Class 3

Precautions: Avoid handling. This product can

irritate and de-fat the skin. Prolonged contact

may cause  dermatitis. Avoid breathing vapour.

Avoid eye contact. Do not ingest.

First Aid: Skin. Wash thoroughly with soap and

water.

Eyes. Rinse immediately with copious amounts of

clean water.

Ingestion: Seek medical advice.

NOTE:

 If skin irritation persists seek medical

advice.

11.7

Electrolytic Capacitor

Two types are used by random selection:

Recognition: 1.Plastic enclosure  2.Aluminium

enclosure

Material: Contained liquid electrolyte

Known hazards: Electric shock possible if

charged.

  

Precautions: Discharge to ground/earth. Do not

incinerate.

First Aid: Treat for electric shock if affected.

END OF HEALTH AND SAFETY STATEMENT

Содержание RPV 2000

Страница 1: ...utdoor Air Heaters INSTALLATION COMMISSIONING SERVICING USER INSTRUCTIONS These appliances meet the following EC Directives Dir CE 90 396 EEC GAD Dir CE 89 336 EEC EMC Dir CE 73 23 EEC LVD PLEASE READ THIS DOCUMENT CAREFULLY BEFORE COMMENCING INSTALLATION AND LEAVE IT WITH THE USER OR ATTACHED TO THE APPLIANCE OR GAS SERVICE METER AFTER INSTALLATION ...

Страница 2: ...he premises Insurance undertaking and the Fire Office must also be observed 1 6 Unauthorized modification of this appliance or departure from use in the manner for which it was intended by the manufacturer or installation in a manner contrary to these instructions may constitute a hazard and jeopardize all warranties Deviations should only be carried out after formal consent has been obtained from...

Страница 3: ... consumption butane kg h 2 10 2 60 3 12 3 64 4 61 6 31 8 42 Gas service connection not supply line size Rc Electrical supply 230 240V 1 N 50Hz Electrical rating4 180 W Protection grade IP20 Appliance weight net kg 80 85 99 115 139 171 Appliance weight gross shipping kg 88 96 109 126 152 187 1 Maximum gas pressure at inlet to appliance 50 0 mbar 2 All casing panels fitted service door open 3 Natura...

Страница 4: ...odels RPV 2000 Standard model 2525 2530 23535 2545 2555 2575 2595 RPV 2000 High efficiency model 2526 2531 2536 2546 2556 2576 2596 Maximum air volume m3 h 2080 2540 3080 3600 4555 6240 8300 Maximum temperature rise T K 32 N B The maximum static pressure that may be applied to the RPV 2000 series is 800 Pa Figure 1 Pressure loss through RPV 2000 series air heaters Figure 2 Combustion circuit Dew p...

Страница 5: ...terminal 3 Gas connection location 4 Controls access panel 5 Electrical and controls connection location Table 5 Dimensions reference figure 3 Model RPV 2000 2 25 2 26 2 30 2 31 2 35 2 36 2 45 2 46 2 55 2 56 2 75 2 76 2 95 2 96 Dimensions A1 Width overall 520 590 730 870 1080 1360 K1 Duct flange width front and back 360 620 570 710 920 1200 Direction of air flow standard handling ...

Страница 6: ...ns are maintained An adjustable damper should be included within by pass ducts to enable air flow pressure and volume to be adjusted after installation When fitting RPV 2000 air heaters in a side by side configuration it is necessary to specify this requirement when ordering Whilst the air may be passed through the appliance from either end provision for locating the thermal over heat limit contro...

Страница 7: ...0108RPVDGBEN 7 Figure 4 Arrangements for applying multi heater combinations ...

Страница 8: ...ing through all members 5 4 Checking alignment and joint worthiness 5 5 Applying gasket seals to prevent air leakage 5 6 Sectional view of completed joint Legend figure 5 5 1 Cut and assemble flange into frame to suit opening 5 2 Check dimensions and position on duct spigot 5 3 Ensuring flange is mated correctly before fastening 5 4 Checking location after positioning 5 5 Applying sealing gasket 5...

Страница 9: ...materials appropriate for gas service installations 4 2 Check that the gas category is in accordance with the data described on the air heater 4 3 An adequate gas supply sized to provide the dynamic pressure for the volume required by the air heater s is essential to maintain the nominal heat input 4 4 A 90 action gas service tap and to facilitate servicing a disconnect union fitting must be provi...

Страница 10: ...thin an air handling appliance When installed within an air handling appliance or as part of a multi appliance purpose system it will be necessary to read any supplementary instructions in conjunction with this document COMMISSIONING 6 1 Normally Reznor RPV 2000 air heaters do not require commissioning Final testing after production ensures that If installation has been carried out strictly in acc...

Страница 11: ...nguished for any reason during a run cycle an automatic attempt for re ignition will take place if the burner does not relight then safety shut down and lockout will occur Manual intervention to reset is necessary to put the air heater back into service 6 4 9 In the event of overheating for any reason thermally activated fail safe overheat controls operate to switch off the burner The first contro...

Страница 12: ... panel 3 Follow steps 3 4 7 5 1 above 7 5 3 To replace reverse order above as appropriate 7 6 If it is necessary to remove the cabinet top panel to gain access to the flue products collector box or the top of the heat exchanger it is necessary to 1 Isolate and disconnect the electrical and external controls wiring that passes through the panel 2 Isolate and disconnect the gas service to the air he...

Страница 13: ... pushing DOWN Fig 9 IGNITER ASSEMBLY Fig 10 REMOVAL OF COMBUSTION AIR FAN VENTER MOTOR FAN IMPELLER ASSEMBLY CRITICAL DIMENSIONS 7 17 TO REMOVE COMBUSTION AIR FAN 1 Disconnect electrical connections to fan motor 2 Remove motor and venter wheel 3 screws 3 Withdraw motor impeller assembly sideways 4 Clean venter housing 5 Check clean or replace motor and or venter wheel 6 Replace in reversed order a...

Страница 14: ...2 Switch off the main electricity supply after air circulation fan has stopped 3 Open service panel fig 8 4 Disconnect wires of igniter 5 Disconnect union fittings between gas valve s and burner 6 Unscrew fixing screws of burner and pull forward burner assembly on it s slide rails 7 Replace in reversed order ...

Страница 15: ... igniter 8 Burner tray with burner ribbons 9 Manifold with injectors and pressure nipple 10 Reset button with indicator for burner lock out11 Fan thermostat FCR 12 Bulb of thermal overheat and seal grip LC3 13 Thermal overheat control LC1 14 Burner relay 15 Thermal overheat control LC3 16 Differential switch 17 Differential pressure reference point nipple 18 Combustion air diverter 19 Combustion a...

Страница 16: ...r OFF 0 94 mbar except type 25 26 ON 0 76 mbar OFF 0 68 mbar No differential pressure in flue gas system check flue and air inlet Faulty combustion air fan or capacitor 8 5 Appliance does not provide sufficient warm air Check gas inlet pressure Check burner pressure Gas filter if fitted dirty or blocked Limit control LC1 switches burner off see 8 6 Differential pressure switches relay off see 8 4 ...

Страница 17: ...68 Honeywell C6065 FH1114 Models 2 25 26 Combustion circuit pressure switch 30 60667 94 Honeywell C6065 FH11193 Models except 2 25 26 Automatic burner control 03 25317 Honeywell S4570LS All Hot surface ignition assembly 05 25217 Norton 240V All Two pole relay K1 2 30 61738 240V Omron G7L2A All two stage burners Wiring harness for burner control 06 41531 HGC All Wiring connector for igniter device ...

Страница 18: ... the gas burner must be carried out 10 2 A Reznor approved conversion kit to suit the appropriate gas type must be used 10 3 In addition to changing the burner injectors and adjusting the gas pressure sealing a governor or fitting a blanking plate it is necessary to fix over stickers as supplied with the conversion kit of parts 10 4 After conversion re commission appliance according to section 6 o...

Страница 19: ...use irritation to the respiratory tract As with any dust pre existing respiratory condition and lung diseases may be aggravated Prolonged exposure for the purposes envisaged pertaining to this Reznor product is not anticipated Precautions Wear protective gloves when handling If abrading and dust is generated suitable protective respirators must be used People with a history of skin complaints may ...

Страница 20: ...heating for any reason Manual intervention is necessary to reset this control device Resetting of the automatic burner control may also be required 3 The location of the air heater should be maintained at normal atmospheric pressure Changes to the building after air heater installation should have regard to the heating installation i e structural changes causing excessive draughts from doors windo...

Страница 21: ...gi registered undertakings 2 It is in your interest to ensure service and maintenance is carried out at regular intervals Periods between service are dependent upon the local environment where the heater is installed All gas appliances should be serviced at least once a year 3 If your installation is provided with a facility for fresh air taken via a weatherproof intake grille louvre periodically ...

Страница 22: ...RS FOR OUTDOOR INSTALLATION BEST USED WITH Reznor OPTIONAL ELECTRONIC CONTROL PANELS Reznor Europe N V J M Sabbestraat 130 B8930 Menen Belgium Tel 32 0 56 52 95 11 Fax 32 0 56 52 95 33 e mail reznor_europe tnb com Reznor UK Limited Park Farm road Folkestone Kent CT19 5DR Tel 44 0 303 259141 Fax 44 0 303 850002 e mail sales reznor co uk ...

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