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R911297663

Edition 03

Rexroth MKE synchronous motors
for potentially hazardous areas
acc. to ATEX and UL/CSA guidelines

Project Planning Manual

Industrial
Hydraulics

Electric Drives
and Controls

Linear Motion and
Assembly Technologies

Pneumatics

Service
Automation

Mobile
Hydraulics

Содержание MKE Series

Страница 1: ...nous motors for potentially hazardous areas acc to ATEX and UL CSA guidelines Project Planning Manual Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumat...

Страница 2: ...this document giving it to others and the use or communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved...

Страница 3: ...Voltage PELV 3 6 3 7 Protection Against Dangerous Movements 3 7 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 9 3 9 Protection Against Contact with Hot Par...

Страница 4: ...ction Cable 8 3 8 2 Motor connection according to European standard EN 8 4 8 3 Connection according to American standard UL 8 5 8 4 Dimensioning power cable 8 6 8 5 Recommendation for handling and app...

Страница 5: ...Name plate 10 2 10 3 Transport and storage 10 3 11 Installation 11 1 11 1 Safety 11 1 11 2 Skilled technical personnel 11 1 11 3 Mechanical mounting Motor assembly 11 2 Mounting the flange 11 2 Prepar...

Страница 6: ...wer cables 13 4 Encoder cable 13 7 13 3 Declaration of conformity 13 9 14 Service Support 14 1 14 1 Helpdesk 14 1 14 2 Service Hotline 14 1 14 3 Internet 14 1 14 4 Vor der Kontaktaufnahme Before conta...

Страница 7: ...ngs grease lubricated for their entire service life Use under adverse environmental conditions is possible owing to the completely closed motor design in IP 65 degree of protection Overload protection...

Страница 8: ...optional 8 Grounding clamp 9 Shaft sealing ring 10 Rotor with permanent magnets Fig 1 2 Design of MKE motors Constructions MHE motors are available in various designs Conditional upon existing nationa...

Страница 9: ...Introduction to the Product General information 2 Important Instructions on Use 3 Safety notes Safety 4 Technical data 5 Dimensional Details 6 Type Code Product description for planners and machine c...

Страница 10: ...dix Chapter 4 4 New Technical data and characteristic curve MKE098B 058 Chapter 4 5 New Technical data and characteristic curve MKE118D 035 Chapter 6 4 New Type code size 098 Chapter 9 1 Revision of s...

Страница 11: ...ts or in Germany directly to BEUTH Verlag GmbH Burggrafenstrasse 6 10787 Berlin Phone 49 0 30 26 01 22 60 Fax 49 0 30 26 01 12 60 Internet http www din de beuth E mail postmaster beuth de Outside Syst...

Страница 12: ...1 6 Introduction to the Product MKE DOK MOTOR MKE GEN2 PR03 EN P...

Страница 13: ...ks resulting from the products not being used as intended are the sole responsibility of the user Before using Bosch Rexroth products the following requirements must be fulfilled so as to ensure that...

Страница 14: ...r must be programmed before startup in order to ensure that the motor executes the functions specific to the particular application The motors may only be operated under the assembly mounting and inst...

Страница 15: ...or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipm...

Страница 16: ...G High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity...

Страница 17: ...essories approved by the manufacturer Follow all safety regulations and requirements for the specific application as practiced in the country of use The equipment is designed for installation in indus...

Страница 18: ...ns for installation in accordance with EMC requirements can be found in the documentation EMC in Drive and Control Systems The machine or installation manufacturer is responsible for compliance with t...

Страница 19: ...r brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50...

Страница 20: ...uctor connection Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltages can occur on the housing that lead to electric shock...

Страница 21: ...software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive components...

Страница 22: ...imum possible momentum especially if there is a possibility of loose parts flying off Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before...

Страница 23: ...ductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers metal...

Страница 24: ...ait at least ten 10 minutes to allow it to cool down before touching it Do not touch hot parts of the equipment such as housings with integrated heat sinks and resistors Danger of burns WARNING Burnin...

Страница 25: ...shock Observe general installation and safety instructions with regard to handling and mounting Use appropriate mounting and transport equipment Take precautions to avoid pinching and crushing Use onl...

Страница 26: ...of explosion and cauterization Never charge non chargeable batteries danger of leakage and explosion Never throw batteries into a fire Do not dismantle batteries Do not damage electrical components i...

Страница 27: ...injuries or material damage CAUTION Danger of injury by incorrect handling of pressurized systems Do not attempt to disassemble to open or to cut a pressurized system danger of explosion Observe the o...

Страница 28: ...3 14 Safety Instructions for Electric Drives and Controls MKE DOK MOTOR MKE GEN2 PR03 EN P Notes...

Страница 29: ...ta observe the temperatures specified The motor data and characteristic curves are determined using MKE motors under the following conditions Environmental temperature max 40 C Insulated structure alu...

Страница 30: ...t Time TC Cycle duration tP Operating time with constant load tV Idle time Fig 4 1 Operating modes according to EN 60034 1 1998 ON time The operating mode S6 is supplemented by specification of the O...

Страница 31: ...sible speed of the motor Limiting factors can have mechanical centrifugal forces bearing stress or electrical DC link voltage causes Maximum torque that can be output for approx 400 ms at a peak curre...

Страница 32: ...mum cycle duration is 15 min Mmax Corresponds to the theorectically possible maximum torque of the motor The value can be limited by the drive controller 1 4 Characteristic voltage limit curves When a...

Страница 33: ...MKE Technical data 4 5 DOK MOTOR MKE GEN2 PR03 EN P Notes...

Страница 34: ...Moment of inerta of rotor w thout brake JoB kgm 0 00003 Moment of inerta of rotor with brake JmB kgm 0 000037 Thermal time constant Tth min 15 Max torque theoretical nmax min 1 9000 Mass without brake...

Страница 35: ...S6 25 ED 1 2 3 4 S1 60K with brake Mmax 1 IndraDrive controlled feed 3 x AC 400V Mmax 2 IndraDrive uncontrolled feed 3 x AC 480V Mmax 3 IndraDrive uncontrolled feed 3 x AC 440V Mmax 4 IndraDrive uncon...

Страница 36: ...r Shaft with keyway 5 10 15 50 150 250 n 3000 min 1 n 4000 min 1 n 6000 min 1 n 5000 min 1 100 200 20 n 7000 min 1 n 8000 min 1 n 9000 min 1 0 MK000032v01_D0 FH10 Fig 4 7 MKE037 permissible radial for...

Страница 37: ...MKE Technical data 4 9 DOK MOTOR MKE GEN2 PR03 EN P Notes...

Страница 38: ...ent of inerta of rotor w thout brake JoB kgm 0 00017 Moment of inerta of rotor with brake JmB kgm 0 00018 Thermal time constant Tth min 30 Max torque theoretical nmax min 1 7000 Mass without brake MoB...

Страница 39: ...000007v02_ME FH10 Mmax 1 IndraDrive controlled feed 3 x AC 400V Mmax 2 IndraDrive uncontrolled feed 3 x AC 480V Mmax 3 IndraDrive uncontrolled feed 3 x AC 440V Mmax 4 IndraDrive uncontrolled feed 3 x...

Страница 40: ...r Shaft with keyway 10 20 30 200 400 600 n 500 min 1 n 1000 min 1 n 2000 min 1 n 3000 min 1 n 4000 min 1 n 6000 min 1 n 5000 min 1 300 500 0 MK000033v01_D0 FH10 Fig 4 11 MKE047 permissible radial forc...

Страница 41: ...MKE Technical data 4 13 DOK MOTOR MKE GEN2 PR03 EN P Notes...

Страница 42: ...t of inerta of rotor w thout brake JoB kgm 0 0043 0 0043 Moment of inerta of rotor with brake JmB kgm 0 00466 0 00466 Thermal time constant Tth min 60 60 Max torque theoretical nmax min 1 4600 5000 Ma...

Страница 43: ...0 25 0 30 0 35 0 40 0 45 0 50 0 0 1000 2000 3000 4000 5000 6000 n min 1 M Nm S1 60K S6 25 ED 1 2 3 4 MK000036v01_NN FH10 S1natural MdN Natural conv S1 continuous operation S625 ED MKB S6 intermittent...

Страница 44: ...ith keyway n 500 min 1 n 1000 min 1 n 2000 min 1 n 3000 min 1 n 4000 min 1 n 6000 min 1 n 5000 min 1 20 40 600 1000 800 1200 1400 1600 1800 30 50 10 0 MK000034v01_D0 FH10 Fig 4 15 MKE098 permissible r...

Страница 45: ...MKE Technical data 4 17 DOK MOTOR MKE GEN2 PR03 EN P Notes...

Страница 46: ...inerta of rotor w thout brake JoB kgm 0 01940 0 01940 Moment of inerta of rotor with brake JmB kgm 0 01976 0 01976 Thermal time constant Tth min 90 90 Max torque theoretical nmax min 1 4000 4500 Mass...

Страница 47: ...0 0 20 0 40 0 60 0 80 0 100 0 120 0 0 1000 2000 3000 4000 5000 n min 1 M Nm S1 60K S6 25 ED 1 2 3 4 S1natural MdN Natural conv S1 continuous operation S625 ED MKB S6 intermittent operation 25 ED Mmax...

Страница 48: ...e JoB kgm 0 03620 0 03620 Moment of inerta of rotor with brake JmB kgm 0 03938 0 03938 Thermal time constant Tth min 90 90 Max torque theoretical nmax min 1 3000 3000 Mass without brake MoB kg 65 0 65...

Страница 49: ...60K 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 180 0 200 0 0 1000 2000 3000 4000 n min 1 M Nm S1 60K S6 25 ED 1 2 3 4 S1natural MdN Natural conv S1 continuous operation S625 ED MKB S6 intermitten...

Страница 50: ...00 min 1 n 1000 min 1 n 3000 min 1 n 2000 min 1 n 4000 min 1 n 5000 min 1 n 6000 min 1 x mm 4200 3800 3400 3000 2600 2200 1800 1400 1000 600 20 40 0 60 MK000035v01_D0 FH10 Fig 4 19 MKE118 permissible...

Страница 51: ...MKE Dimensional Details 5 1 DOK MOTOR MKE GEN2 PR03 EN P 5 Dimensional Details 5 1 Size 037 Fig 5 1 Dimensions MKE037 ATEX...

Страница 52: ...5 2 Dimensional Details MKE DOK MOTOR MKE GEN2 PR03 EN P Fig 5 2 Dimensions MKE037 UL CSA...

Страница 53: ...positions Flange according to DIN 42948 ed 11 65 Positional accuracy with regard to true running axial running and coaxiality to the shaft according to DIN 42955 Tolerance Class R ed 12 81 Plain shaft...

Страница 54: ...5 4 Dimensional Details MKE DOK MOTOR MKE GEN2 PR03 EN P 5 2 Size 047 Fig 5 5 Dimensions MKE047 ATEX...

Страница 55: ...MKE Dimensional Details 5 5 DOK MOTOR MKE GEN2 PR03 EN P Fig 5 6 Dimensions MKE047 UL CSA...

Страница 56: ...tion positions Flange according to DIN 42948 ed 11 65 Positional accuracy with regard to true running axial running and coaxiality to the shaft according to DIN 42955 Tolerance Class N ed 12 81 Plain...

Страница 57: ...MKE Dimensional Details 5 7 DOK MOTOR MKE GEN2 PR03 EN P 5 3 Size 098 Fig 5 9 Dimensions MKE098 ATEX...

Страница 58: ...5 8 Dimensional Details MKE DOK MOTOR MKE GEN2 PR03 EN P Fig 5 10 Dimensions MKE098 UL CSA...

Страница 59: ...ion positions Flange according to DIN 42948 ed 11 65 Positional accuracy with regard to true running axial running and coaxiality to the shaft according to DIN 42955 Tolerance Class N ed 12 81 Plain s...

Страница 60: ...5 10 Dimensional Details MKE DOK MOTOR MKE GEN2 PR03 EN P 5 4 Size 118 Fig 5 13 Dimensions MKE118 ATEX...

Страница 61: ...MKE Dimensional Details 5 11 DOK MOTOR MKE GEN2 PR03 EN P MM000043v01_NN tif Abb 5 1 Dimensions MKE118 UL CSA...

Страница 62: ...on positions Flange according to DIN 42948 ed 11 65 Positional accuracy with regard to true running axial running and coaxiality to the shaft according to DIN 42955 Tolerance Class N ed 12 81 Plain sh...

Страница 63: ...riple digit Servomotors which are suitable for use in hazardous areas are characterized by the product group MKE Motor Frame Size The motor frame size defines essential mechanical motor dimensions The...

Страница 64: ...d and or to position the motor the drive controller requires information on the current motor position To achieve this the integrated encoder system motor feedback makes the appropriate signals availa...

Страница 65: ...g brake Optional Required for clamping the servo axis when the machine is in the de energized state Option Holding Brakes 0 Without holding brake 1 3 With holding brake Please refer to the motor type...

Страница 66: ...e 2 is intended for MKE118 Fig 6 7 Position of the power connector for motors MKE Housing type Different instructions depend on the place of destination country Before ordering select the housing in a...

Страница 67: ...OTOR MKE GEN2 PR03 EN P Remark Please refer to this item for additionally required information concerning the handling of the type code This includes e g descriptions on footnotes notes on availabilit...

Страница 68: ...Junction box connection to the right R 9 Housing design 9 1 per european standard EN E 9 2 per american standard UL U 10 Other design 10 1 none NN 11 Standard reference Standard Title Edition DIN 688...

Страница 69: ...on box connection to the left L 8 4 Junction box connection to the right R 9 Housing design 9 1 per european standard EN E 9 2 per american standard UL U 10 Other design 10 1 none NN 11 Standard refer...

Страница 70: ...picture 1 Housing design E is only available with output direction of power connection B 1 Product 1 1 MKE MKE 2 Motor size 2 1 098 098 3 Motor length 3 1 Length B 4 Windings code 4 1 MKE098B 047 4 2...

Страница 71: ...eter 10 1 13 0 mm to 16 0 mm 4 10 2 17 0 mm to 19 5 mm 6 10 3 US standard N 11 Standard reference Standard Title Edition DIN 6885 1 Drive Type with Fastenings without Taper Action Parallel Keys 1968 0...

Страница 72: ...6 10 Type Code MKE DOK MOTOR MKE GEN2 PR03 EN P...

Страница 73: ...sy startup adjustment between the motor and the drive controller without the risk of damage to the motor Following encoder variants are available for MKE motors Option 1 Encoder type Measureme nt meth...

Страница 74: ...revolutions Replaces separate absolute value encoders at the motor Note The absolute axis position at this encoder variety is still exist because of the battery back up also after power shut down The...

Страница 75: ...rive internal brake check The holding brake is required for holding the axis when the machine is in a de energized state Please consider the important application notes when using the holding brakes i...

Страница 76: ...der adverse environmental conditions is possible owing to the completely closed design in IP 65 degree of protection Low play gear teeth with minimum reverse play owing to ground gear pairs High torsi...

Страница 77: ...uctions of the responsible public authority require the subsequent shown connection variants hazardous area max 75 m MKE Drive controller Encoder cable Power cable allowed ex cable gland European stan...

Страница 78: ...ive devices of Rexroth The PTC resistor connectors 1 and 2 have to be connected with the temperature control of the drive device TM TM The MKE motors are according to the temperature class T4 EN 50014...

Страница 79: ...tention Motor cables must have a minimum temperature stability of 80 C 176 F INN 13 40 01 01 MG000012v01_D0 FH10 Fig 8 3 Information sign temperature resistance connection cable The cables of Rexroth...

Страница 80: ...connector of a grounded earth conduction or a potential equalization line according to EN 50014 1992 is specified for the MKE motors All MKE motors have to be grounded over the additional connection p...

Страница 81: ...is to be made over the leaded ground terminal within the power cable into the terminal box of the motor An additional connector of a grounded earth conduction or a potential equalization line accordin...

Страница 82: ...sioning concerning the RMS current is sufficient at a rotating motor Motor dN Kabel I I I cable relevant electric current to dimensioning for the cable IdN Motor Stillstand constant current motor peak...

Страница 83: ...over head Do never use damaged cables Cables in drag chains To mount the cables in drag chains in the right way some basic rules have to be taken into account Inserting the cables into the drag chains...

Страница 84: ...d rooms or racks At multi layer allocation should bars be mounted between the several layers Fig 1 3 Multi layer allocation of drag chains Before fastening the cables within the drag chains move them...

Страница 85: ...2G or 1G IIC Hydrogen Ethine Acetylene are alw ays long term or frequently existing Zone 20 II 1D occur sometimes Zone 21 II 2D or 1D T1 450 C T2 300 up to 450 C T2 200 up to 300 C T4 135 up to 200 C...

Страница 86: ...the operational parameters established by the manufacturer and ensuring a high level of protection Equipment in this category is intended for use in areas in which an explosive atmosphere of dust air...

Страница 87: ...ide the housing protection of the electrical apparatus against ingress of solid foreign objects and where indicated by the classification protection of the electrical apparatus against harmful ingress...

Страница 88: ...s a mixture of air and gas dust and mist is available continuously long term or frequently Electrical apparatus are only allowed for zone 0 if they comply with the specifications according to EN 50020...

Страница 89: ...9 2 Degree of protection Electrical apparatus of this degree of protection become certified by a type check from a neutral body Group I Electrical apparatus for mines susceptible to fire damp Group II...

Страница 90: ...mitted The plug in terminals in the terminal box have to be bolt together securely Do not disconnect or connect connectors in explosive areas RPM regulated drive systems include unavoidable heat losse...

Страница 91: ...trol voltage and the power of the drive device shutdown the exit on the motor side has electronically locked itself over the output stage and eventually stored energies in the intermediate direct curr...

Страница 92: ...Identification of the failure can be made e g via an inviligator for undervoltage Only in malfunctions which can occur through failure within the equipment it is allowed to press the brake during an e...

Страница 93: ...e of and the compliance with the applicable EN standards and EC guidelines are available for all MKE motors If necessary these certificate of conformity can be requested from the pertinent sales offic...

Страница 94: ...ables power and feedback connection must lay outside of the hazardous area DANGER Danger of explosion danger to life heavy injury and property damage Do not set up drive devices and connectors in haza...

Страница 95: ...f necessary these Yellow cards can be requested from the pertinent sales office Note It is allowed to use the MKE motors of type 037 047 and 098 only in connection with the drive devices of Bosch Rexr...

Страница 96: ...of the connection cables power and feedback connection must lay outside of the hazardous area DANGER Danger of explosion danger to life heavy injury and property damage Do not set up drive devices and...

Страница 97: ...ending on the site altitude fT Temperature utilization factor tA Ambient temperature in degrees Celsius T60 T100 Mode of operation fH Height utilization factor h Site altitude in meters Fig 9 8 MKE de...

Страница 98: ...g fresh water If cleaning is effected using high pressure and or solvents coolants or penetrating oils it might be necessary to select a higher degree of protection The design of the MHE motors compli...

Страница 99: ...de pointing down B05 IM V3 Flange attached on the drive side of the flange drive side pointing up Fig 9 11 Mounting position DANGER Penetration of fluids If motors are attached according to IM V3 flui...

Страница 100: ...ss 3M1 Transverse motor axis according to class 3M4 Ensure that the limits specified in Fig 9 12 Limits for sinusoidal vibrations and Fig 9 13 Limits for shock load for storage transport and operation...

Страница 101: ...ng spring 2 Fitting spring groove 3 Motor shaft 4 Centering hole Fig 9 14 MKE output shaft with featherkey The machine elements to be driven must additionally be secured in the axial direction via the...

Страница 102: ...ways ensure adequate cleanliness Note Under normal environmental conditions the shaft seal is greased for lifetime Under unfavourable environmental conditions e g grinding dust scops maintantace could...

Страница 103: ...protection If the motor is installed in vertical position shaft pointing up the instructions in the section Design and Installation Positions in this chapter must in addition be observed Bosch Rexroth...

Страница 104: ...radial x MR000016v01_NN fh10 Fig 9 17 Example of a shaft load diagram The maximum permissible radial force Fradial_max depends on the following factors Shaft break load Point of application of force x...

Страница 105: ...imes are taken into account MK000039v01_NN FH10 n t tH1 t1 tB1 t11 tH2 t2 tB2 t22 n1 n2 1 1 1 1 1 1 1 1 1 2 2 t t t t n t n t n n B H H m n1m mean speed in section 1 n2m mean speed in section 2 n1m pr...

Страница 106: ...hen connecting extremely stiff couplings the radial force which constantly changes the angular position may cause an impermissibly high load on shaft and bearing Owing to thermal effects the flange si...

Страница 107: ...ocessing cycle conforms with the characteristic curves for the grease lifetime from the corresponding chapter Technical Data whereby h 30000 m t m f n n nm mean speed nm tf mean speed for which a grea...

Страница 108: ...building regulations The following is generally valid The national terms must be observed The serially delivered motor holding brake does not suffice to ensure protection of persons Ensure protection...

Страница 109: ...should be used for main spindle and servo axles Observe the safety requirements during the plant design t Un V 0 24 t1 t2 MK000023v01_NN fh10 t1 Clamping delay t2 Release delay Fig 9 21 Holding brake...

Страница 110: ...additional moment of inertia of the whole system must be taken into account Further important aspects for sizing The holding brake is not a safety brake see DIN EN 954 03 97 and vertical axis data sh...

Страница 111: ...icable EN standards and EC guidelines are available for all MKE motors If necessary these declarations of conformity can be requested from the pertinent sales office The CE symbol and Ex designation c...

Страница 112: ...motors listed below have been presented to the UL authorities Underwriters Laboratories Inc MKE037B MKE047B MKE098B The motors have been approved by the UL authorities under the file number E203009 a...

Страница 113: ...tance according to EN 60204 1 1 92 Section 20 3 Protective connection according to EN 60204 1 1 92 Section 20 3 Test winding resistance Concentricity and position tolerances of shaft end and fastening...

Страница 114: ...4 FD 03W12 TYP MKE037B 144 GG0 BENN SN MKE037 12345 0A01 Natural convection MdN 0 9 Nm IdN 4 7 A PTB 03 ATEX 1107 II 2GD EEx d IIB T4 KE eff 18 2 V 1000 min 1 I Cl F n max 9000 min 1 Km 0 21 Nm A m 2...

Страница 115: ...ve protective caps and covers on the output shaft and on the flange sockets During transport and storage the protective sleeves must remain on the motor Remove the protective sleeves just before assem...

Страница 116: ...10 Fig 10 2 Lifting and transporting the motors by means of lifting sling belts CAUTION Damage and loss of the warranty by incorrect storage Store the motors dry vibration free dust free and corrosion...

Страница 117: ...Any work on the system and on the drives or in their vicinity may only be carried out by appropriately trained technical personnel Please make sure that all persons doing installation work maintenance...

Страница 118: ...ght of the motor and the forces acting during operation Preparation Prepare motor assembly as follows 1 Procure tools auxiliary materials measuring and test equipment 2 Proof all components if they ar...

Страница 119: ...starting work the system must be de energized and the power switch be secured against unintentional or unauthorized re energization Before starting work the appropriate measuring equipment must be us...

Страница 120: ...E motors are provided with a terminal box When connecting the motor cables which are according to the ready made cables of Rexroth have to be used The cables have to be assembled as follows 5 4 3 2 1...

Страница 121: ...minal box lid 9 see Fig 11 4 7 Thighten the screwing of the encoder cable 2 with the sealing 1 within the terminal box lid 9 with tightening torque of 50 Nm 8 Pull back the cable until the shrinking s...

Страница 122: ...use for lid screws 8 only IS Screws according to DIN 4762 with a minimum consistency of 8 8 Note We recommend at repeated assembling of the terminal box lid to secure the lid screws 8 with Loctite 243...

Страница 123: ...When investigating the maximum current carrying capacity of the connection wires assume the self warming and housing warming on the mounting place at maximum permitted environmental temperature Note T...

Страница 124: ...005v01_EN FH10 Fig 11 6 Determine the cable outer diameter 2 Select the necessary grommet and mount it on the cable fitting 3 Tighten the cable fitting as far as it will go The cable fittings are moun...

Страница 125: ...r cable Fig 11 7 Mounting the EExd fitting and cable MKE118 Note Loosen and tighten the cable fittings is not permitted In this cases a new grommet is to be used The cables which are thread into the t...

Страница 126: ...0 15 15 gn ye 5 8 6 7 1 2 3 X3 120 Motoranschlu mit Steckerverriegelung f r X3 Motor Connection with Plug in interlock X3 X1 1 2 3 4 X2 X3 T1 T2 Br Br MG000017v01_D0 FH10 Fig 11 8 Connection MKE118 en...

Страница 127: ...both sides Encoder cable Power cable 4 Rexroth Rexroth 1 MKE with connection cable single conductor 2 steel tube NPT inch 3 Terminal box Ex 4 Lead the connection cable into the steel tube Fig 11 9 ele...

Страница 128: ...e Power cable 4 1 MKE with connection cable single conductor 2 steel tube NPT inch 3 Terminal box Ex 4 Lead the connection cable into the steel tube Fig 11 10 electrical connection Note Both the compo...

Страница 129: ...products ready 2 Check the products for damage 3 Check all mechanical and electrical connections 4 Activate the safety and monitoring equipment of the system When all prerequisites have been fulfille...

Страница 130: ...ailability with regular preventive maintenance measures Notice the information in the maintenance schedule of the machine manufacturer and the described service measures WARNING Danger of injury due t...

Страница 131: ...hed running noise can be heard Note We recommend that bearings are replaced by the Bosch Rexroth Service Connection Cable Check connection lines for damage at regular intervals and replace them if nec...

Страница 132: ...a sheets is attained the holding brake is ready for operation If the holding torque specified in the data sheets fails to be reached repeat steps 4 and 5 of the grinding in process If the specified ho...

Страница 133: ...1 3 6 8 Nm New ready made battery for MKE037 and MKE047 Part No R911277133 MKE098 Part No R911281394 DANGER Danger to life by electric voltage To change the battery you must work when machine is unde...

Страница 134: ...2 Attach the battery connector 2 3 Close the encoder lid 4 Screw in the hexagon screws 1 and tighten it with a torque spanner MKE037 with 3 1 Nm MKE047 with 1 3 Nm MKE098 with 6 1 Nm 1 Use housing scr...

Страница 135: ...horized operation Before dismantling secure the motor and feeder against falling or movements before disconnecting the mechanical connections 1 Observe the instructions of the machine documentation 2...

Страница 136: ...minium copper brass magnetic materials electronical components The products can be predominantly recycled due to the high metal portion To get an optimum metal recovery a dismounting of every single c...

Страница 137: ...K MOTOR MKE GEN2 PR03 EN P High quality products need optimal packaging The packaging material consists of paper wood and polystyrene They can be recycled everywhere In view of ecological reasons a re...

Страница 138: ...12 10 Startup Operation and Maintenance MKE DOK MOTOR MKE GEN2 PR03 EN P...

Страница 139: ...72 1971 DIN EN 50014 VDE0170 0171 Part 1 2000 02 Electrical apparatus for potentially explosive atmospheres General requirements German version EN 50014 1997 Corrigendum 1998 A1 1999 A2 1999 EN 50014...

Страница 140: ...9 AMD 1 1999 11 DIN EN 60721 3 3 1995 09 Classification of environmental conditions Part 3 Classification of groups of environmental parameters and their severities section 3 Stationary use at weather...

Страница 141: ...2 design EN type code position 18 E The wire diameters according to the particular continuous stand still current for the power cables can be seen in the following table Motor Cross section power wir...

Страница 142: ...IKG0309 xxx x INS0682 C03 INS0685 leadthrough socket INS0681 C03 INK0653 Flange socket z B IKG4006 IKG4008 IKG4009 IKG4017 IKG4099 IKG4119 AEH RKS INS0683 C03 Order type ready made cable HDD02 HDS02 D...

Страница 143: ...G4139 IKG4162 IKG4167 IKG4168 IKG4170 AEH RKS Hazardous area INS0721 K03 AEH RKS INK0602 IKG4148 xxx x Motor connector DANGER 7 6 5 4 3 2 1 HDS03 HDS04 HDD02 HDS02 DKC 3 HMS01 1N W0020 W0036 direct co...

Страница 144: ...149 xxx x INS0482 C06 INK0604 IKG0328 xxx x AEH RKS Hazardous area 7 6 5 4 3 2 1 Motor connector HDS03 HDS04 DKC 3 DANGER direct connection plug connection HMS01 1N W0070 1 2 3 4 1 2 3 4 Danger of exp...

Страница 145: ...1 f r direkte Verbindungen plug connection DANGER Connection to Coupling Options INS0760 C01 INS0760 C01 HDD HDS DKC HDC HMS 1 15 15 1 max length of cabel 25 m Attention Danger of explosion Danger to...

Страница 146: ...ection IKS0225 xxx x 160 mm 160 mm 160 mm INS0760 C01 INK0448 INS0672 C01 IKS0226 xxx x 160 mm INS0760 C01 HDD HDS DKC HDC HMS INS0717 C01 1 1 1 15 15 1 plug connection DANGER Danger of explosion Dang...

Страница 147: ...ppendix 13 9 DOK MOTOR MKE GEN2 PR03 EN P 13 3 Declaration of conformity A certificate of conformity is attached to every supplied motor Additional copies can be ordered at your responsible selling ag...

Страница 148: ...13 10 Appendix MKE DOK MOTOR MKE GEN2 PR03 EN P MX000006v01_D3 tif Fig 13 8 Declaration of conformity page 1...

Страница 149: ...MKE Appendix 13 11 DOK MOTOR MKE GEN2 PR03 EN P MX000007v01_D3 tif Fig 13 9 Declaration of conformity page 2...

Страница 150: ...13 12 Appendix MKE DOK MOTOR MKE GEN2 PR03 EN P...

Страница 151: ...bitte zuerst Kontakt mit unserem f r Sie n chstgelegenen Ansprechpartner auf Die Angaben in der vorliegenden Dokumentation k nnen seit Drucklegung berholt sein At www boschrexroth de you may find addi...

Страница 152: ...27 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany West Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen Tel 49 0 2102 409 0 Fax 49 0 2102 409 406 Gebiet S dwest Germany...

Страница 153: ...A Via Paolo Veronesi 250 10148 Torino Tel 39 011 224 88 11 Fax 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax 39 049 8 70 13 77...

Страница 154: ...85 60 529 Poznan Tel 48 061 847 64 62 63 Fax 48 061 847 64 02 Romania Rum nien East Electric S R L B dul Basarabie nr 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0...

Страница 155: ...vi Mumbai 400 701 Tel 91 22 7 61 46 22 Fax 91 22 7 68 15 31 India Indien Bosch Rexroth India Ltd Rexroth Indramat Division Plot 96 Phase III Peenya Industrial Area Bangalore 560058 Tel 91 80 41 17 02...

Страница 156: ...905 335 41 84 michael moro boschrexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 david...

Страница 157: ...standstill 4 3 Cooling ribs 12 2 Cycle duration 4 2 Cyclic duration factor 4 2 D Degree of protection 9 14 Drag chains 12 3 E Encoder system 6 2 Energy management chains 12 3 G Grease consumption dur...

Страница 158: ...in shaft 6 3 Outside systems 1 5 P Peak current 4 3 Processing cycle 9 21 R Radial shaft sealing ring 4 1 9 18 Redundant bearing 9 22 Running noise 12 3 S Safety Instructions for Electric Drives and C...

Страница 159: ...MKE Index 15 3 DOK MOTOR MKE GEN2 PR03 EN P...

Страница 160: ...15 4 Index MKE DOK MOTOR MKE GEN2 PR03 EN P...

Страница 161: ......

Страница 162: ...N2 PR03 EN P R911297663 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 93 52 40 50 60 Fax 49 93 52 40 49 41 service svc b...

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