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9.0 Maintenance Schedule

Maintenance Schedule

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A = Adjust, C = Clean, L = Lubricate, R = Replace, I = Inspect & Correct, T = Tighten to Specified Torque
NOTE: INSPECT can lead to REPLACE, based on condition of part.

Front & Rear Suspension Strut Bushes
Stabilizer bar bushes
A-arm Bushes
A-arm Ball Joint (play, loose)
Trailing Arm Bushes
Panhard Rod Bushes
All Bolts and Nuts

Steering Wheel (play, loose)
Steering Rack & Pinion
Tie Rod End Ball Joint
All rods, arms & mou linkages

Brake Fluid (level, leakage)
Brake Pedal (play)
Brake shoes
Brake Master cylinder
Wheel Cylinder Brake Pipes * Hoses
(leakage, damage)
Brake Pedal Bush Parking Brake Lever
& Cable (play, damage)

Regen Braking

Service at the interval listed x
1,000 miles or number of months,
whichever comes first

I

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I & L

I
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I & L

0.6

3.75

7.5

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15

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22.5

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30

*

37.5

*

45

9.2 STEERING SUB-ASSEMBLY

9.3 BRAKE SUB-ASSEMBLY

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Check & Adjust every 7500 miles

x 1000 miles

x months

1

12

24

36

48

60

72

9.1 FRONT & REAR SUSPENSION SUB-ASSEMBLY

78

9.1

Front & Rear Suspension Sub-assembly ................

9.2 Steering Sub-assembly ..........................................
9.3

Brake Sub-assembly ..............................................

9.4

Transmission Sub-assembly ...................................

9.5

Wheels and Tyres ..................................................

9.6

Body .....................................................................

9.7

Electrical/ Electronics Sub-assembly ......................

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Maintenance Schedule

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Содержание G-Wiz

Страница 1: ...and assistance contact Email service goingreen co uk web www goingreen co uk Ph 0208 843 0846 8 a m to 6 p m Monday Friday GoinGreen Green Station 201 Beaconsfield Road Southall Middlesex UB1 1DA Down...

Страница 2: ...t will be of helpful should you require any assistance We also encourage you to carefully read the Warranty terms and conditions It will help you understand the warranty coverage and responsibilities...

Страница 3: ...structions NOTE Obey all safety messages that follow these symbols This asterisk in the manual signifies that an item is an optional extra All information illustrations and specifications in this Owne...

Страница 4: ...Do s and Don ts 7 0 Troubleshooting 8 0 Maintenance 9 0 Service Schedule 10 0 G Wiz s Safety Features 11 0 Key Technologies 12 0 Power Pack 13 0 Technical Specifications 14 0 Vehicle identification nu...

Страница 5: ...SEAT RECLINING LEVER HATCH OPENING LEVER SEAT SLIDING LEVER HAZARD WARNING SWITCH CONTROL KNOB HEAD LIGHTS TURN SIGNAL LEVER START UP KEY SWITCH PARKING BRAKE FUSE BOX HOOD OPENING LEVER ACCELERATOR P...

Страница 6: ...E GREEN REGEN RED EXTRA POWER USAGE Dual colored LED TURN SIGNALS LOW BEAM LIGHT POWER GAUGE PARKING BRAKE LOW BRAKE FLUID LIGHT BATTERY LOW WATER LIGHT HIGH BEAM LIGHT TEMPERATURE LIGHT SPEEDOMETER O...

Страница 7: ...rol System 1 6 Keys Key switches 1 7 Door Locks 1 8 Seat Adjustment 1 9 Hood 1 10 Rear Hatch 1 11 Parking Brake 1 12 Roof Lights 1 13 Compartments 1 14 Mirrors Audio system sunvisor 12V socket 7 12 13...

Страница 8: ...permanently The light disappears when the charge cable is removed from the charge port II LOW BATTERY LIGHT Red When the State Of Charge SOC in the Power Pack drops to about 35 this light starts flas...

Страница 9: ...ates increased charging time due to high Power Pack Charger temperature NOTE Do not charge your car in high ambient temperature conditions or in direct sunlight This will reduce the life of your Power...

Страница 10: ...during drive indicates a severe over temperature condition and may completely restrain the car If you continue driving the car electronics may reduce the speed and power in order to limit the heating...

Страница 11: ...R knob is at N position This light will blink if the key is switched on with control knob in either B F and R position If this light is blinking the car will not move Please turn the control knob to N...

Страница 12: ...ortunity Instrument Cluster and Controls X HIGH BEAM This lamp glows when the high beam headlights are turned on XIII TURN INDICATOR The turn indicator light on the cluster will flash when either of t...

Страница 13: ...on short trips between stops Keep track of your odometer reading and check the maintenance schedule regularly for required services Increased wear or damage to certain parts can result from failure t...

Страница 14: ...ols III TURN SIGNALS The turn signal lights blink when you signal a lane change or turn Turn the side indicator lever upwards for left turn and downwards for right turn respectively I HEADLIGHTS This...

Страница 15: ...come ON for a few seconds wipes Instrument Cluster and Controls V HAZARD WARNING Pull up the switch to activate the hazard warning lights All six external turn signal lights and turn signal indicators...

Страница 16: ...tion will give you addition speed acceleration and hill climbing Neutral N The BFNR knob should be in this position at the time of Key on and should be used while parking your car or when you place yo...

Страница 17: ...nstrument Cluster and Controls 1 1 2 2 3 3 4 4 BLOWER DEFROSTER SELECTOR LEVER BLOWER HEATER KNOB 12V D C SOCKET DEFOGGER SWITCH REAR FOG LAMP SWITCH A CVARIABLE THERMOSTAT KNOB 16 Downloaded from www...

Страница 18: ...t the two corners of the dashboard direct air onto the windows II BLOWER OPERATION The Blower can be operated by turning the knob from OFF position to any of the desired 4 operating positions The louv...

Страница 19: ...o operate the Heater pull the blower knob gently towards yourself and turn it to desired position The HEAT symbol in the center of the knob will light up Heater will automatically switch off at 25 SOC...

Страница 20: ...ess again to switch it OFF VII REAR DEFOGGER The rear hatch defogger will clear the fog frost or thin ice to give you a clear rear view The defogger can be activated by pressing the defogger switch pr...

Страница 21: ...is not applied 1 6 Keys Key Switch Chime I KEYS Your car comes with two identical keys They fit all the locks on your car Key Switch and Doors Each key has an identification number stamped on it It is...

Страница 22: ...the occupants from being thrown out in case of accidental opening of a door CAUTION II TO OPEN THE DOOR UNLOCK anti clockwise LOCK clockwise UNLOCK LOCK Your car has been equipped with factory fitted...

Страница 23: ...d the car is in the disarmed condition 2 Doors get locked automatically after 30 sec once it is unlocked by the remote 3 Doors get unlocked automatically when you turn OFF the Key Switch BUTTON 1 LOCK...

Страница 24: ...h is in the OFF position and the doors are closed 1 Close doors properly while coming out of the car 2 Do not turn the Key Switch ON when the doors are open this makes remote button disabled even afte...

Страница 25: ...or backward Instrument Cluster and Controls II RECLINING THE SEAT The seat back can be reclined to four different angles by pulling a lever located on the right hand side of the driver s seat and the...

Страница 26: ...seat adjustment lever of the respective front seat and slide the seat forward Step 2 Recline the seat forward to allow easy entry to the rear seat Step 3 Make sure the front seat is returned back to...

Страница 27: ...he latch slot Make sure the belt is securely latched Also check that the belt is not twisted Step 3 Position the lap belt as low as possible across your hips Then pull and adjust the shoulder belt so...

Страница 28: ...lap Child restraint system Children and infants must never be transported without a proper restraint system This system can be purchased from the market Ensure that the system purchased meets all the...

Страница 29: ...d pull the hood support rod out of its clip and insert the end into its housing on the passenger s side Instrument Cluster and Controls II CLOSING THE HOOD Step 1 Lift it up slightly to remove the sup...

Страница 30: ...driver s side Lift the hatch II CLOSING THE HATCH Gently press hatch down until it locks into position Do not bang the hatch Secure the hatch fully before driving CAUTION Be very careful of the hatch...

Страница 31: ...f Light Instrument Cluster and Controls NOTE In the event the start up key is ON the door is closed and the parking brake is pulled a chime should be heard when you press accelerator pedal This will e...

Страница 32: ...der The beverage holder can be accessed by pulling it out Be careful when using it A spilled liquid that is very hot can scald you or your passenger Spilled liquids can also damage the upholstery carp...

Страница 33: ...justable sun visors are provided in your G Wiz for protection of driver and passenger against glare In addition the passenger side sun visor comes equipped with a vanity mirror IV 12 V D C SOCKET The...

Страница 34: ...2 1 Climate Control Seats 34 Climate Control Seats 2 33 Downloaded from www Manualslib com manuals search engine...

Страница 35: ...ontrol the temperatures of the two seats To select cool mode pull the switches UP To select heat mode keep the switches pushed in In both the cool and heat modes the following levels can be selected b...

Страница 36: ...3 4 Under Charging Over Charging your G Wiz 3 5 Equalizing Charge 3 6 Equalizing by Customer 3 7 Trickle Charging 3 8 Battery Heating 3 9 Charging Precautions 36 38 38 39 40 40 41 41 41 Charging Your...

Страница 37: ...follow the 4 steps given below Step 1 Make sure parking brake is engaged Charging your G Wiz Ensure control knob is in neutral N mode Turn start up key to OFF position and remove it from the key slot...

Страница 38: ...ble female end Step 4 Plug the other male end into a 15 Amp 220 240V external power source and then switch on power supply to it Your Car is now on charge Check the Power Gauge on the Instrument Clust...

Страница 39: ...omputerised system in your car will wait till the temperature of the Power Pack lowers before enabling the charging process 2 In conditions 10 C or 45 C temperature the battery charging duration will...

Страница 40: ...rolled on board charger remembers the point at which charging was interrupted and resumes charging from where the charging stopped It also has an auto shut off mechanism by which the charging automati...

Страница 41: ...10 hrs for equalization is completed There will be no indication when remaining equalization will happen Charging your Gwiz c There will be no indication if the equalization has not been completed Onc...

Страница 42: ...2 Do not plug in with wet hands 3 It is recommended that your car is not in the sun during the charging process 4 Make sure that children are kept away from both on board external charge ports especia...

Страница 43: ...42 Downloaded from www Manualslib com manuals search engine...

Страница 44: ...4 1 Quick Start 4 2 Estimating Your Driving Range 4 3 Extending Your Driving Range 4 5 Battery Care 44 46 47 48 Driving Your G Wiz 4 43 Downloaded from www Manualslib com manuals search engine...

Страница 45: ...e take off stage This will enhance your safety and that of pedestrians nearby This mode also enables you to maximise your driving range Step 4 Disengage the parking brake by gently pulling up and turn...

Страница 46: ...hen you require a higher degree of acceleration rotate the Control Knob to Boost B mode In this mode you attain a much higher top speed This is electronically limited to 50 mph It is possible for you...

Страница 47: ...is due to pre programmed software in your car s Energy Management System EMS and Motor Controller These warning signals ensure as far as possible that you are never stranded on the road due to insuffi...

Страница 48: ...average speed acceleration driving range and comfort please ensure that prescribed maximum payload of 227Kgs is not exceeded 5 Avoid hard braking The first 25mm of brake pedal travel will gives you fu...

Страница 49: ...ey periodically need equalisation Please make sure that the equalisation goes through regularly Refer Sec 3 5 3 6 Driving your G Wiz 3 Keep Charging If the car is not in use for long periods several d...

Страница 50: ...res 5 2 Tyre Pressure 5 3 Tyre Markings 5 4 Tyre Rotation 5 5 Tyre and Wheel Inspection 5 6 Wheel Alignment and Balance 50 50 50 51 51 52 Tyres 5 49 Downloaded from www Manualslib com manuals search e...

Страница 51: ...Any underinflated tyre generates excessive heat that may result in reduced life of your tyres Check inflation pressures on all the tyres at least once a month before driving This should be done when...

Страница 52: ...in uniform tyre wear It is however essential to get wheel alignment checked After the tyres have been rotated adjust the front and rear inflation pressures as indicated on the door pillar The tyres w...

Страница 53: ...ar Replacement of a tyre is needed when 1 The wear indicators are seen at three or more places around the tyre 2 Cord Fabric can be seen showing through the tyres rubber 3 The tread or sidewall is cra...

Страница 54: ...6 1 Charging 6 2 Driving 6 3 Servicing 6 4 Installation of Accessories 6 5 Parking 6 6 Maintenance 54 55 56 57 57 57 Do s Don ts 6 53 Downloaded from www Manualslib com manuals search engine...

Страница 55: ...keep it on charge The computer controlled on board charger will compensate any normal discharge of power Allow the Power Pack to charge completely whenever possible Top up battery water in the Power...

Страница 56: ...ving during the night switch off the head lights when at a traffic signal This will help in conservation of charge in the Power Pack and enhance your driving range Always maintain the recommended tyre...

Страница 57: ...turned on Temperature Light flashes after the start up key is turned on Parking Light stays on after the parking brake is disengaged and there is adequate brake fluid Top up the Power Pack water with...

Страница 58: ...ion of accessories can damage your car and the manufacturer warranty will become null and Always engage the parking brake while parking your car DO S DON TS 6 4 Parking Do s Don ts Use a damp cloth or...

Страница 59: ...58 Downloaded from www Manualslib com manuals search engine...

Страница 60: ...7 1 Charging 7 2 Driving 60 60 Troubleshooting 7 59 Downloaded from www Manualslib com manuals search engine...

Страница 61: ...e external Power Source and or the on board Charge Port and check that power supply is available Charge in shade cooler temperature or during the night when the ambient temperature is reduced POSSIBLE...

Страница 62: ...movement of your car If You may have engaged the RNFB knob to other positions other than Neutral N and pressed the accelerator The Motor Controller or Power Pack may have got heated up The Power Pack...

Страница 63: ...ven tyre pressure Low or uneven tyre pressure disturbed Wheel Alignment Low or uneven tyre pressure disturbed Wheel Alignment Low or uneven tyre pressure Excessive tyre pressure Incorrect wheel balanc...

Страница 64: ...shield properly Press button1 of remote twice to deactivate this condition POSSIBLE CAUSE REMEDY Appearance of Service light can be due to temporary condition read by the EMS On board computer Please...

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Страница 66: ...ghts 8 4 Fuse Box 8 5 Power Pack 8 6 Windscreen Washer and Wiper 8 7 Storing your Car 8 8 Appearance Care 8 9 Towing your Car 66 66 67 69 70 72 73 73 75 Maintenance 8 65 Downloaded from www Manualslib...

Страница 67: ...ate tread and correctly inflated Inflation Keeping the tyres properly inflated provides the best combination of handling tread life and riding comfort Underinflated tyres wear unevenly adversely affec...

Страница 68: ...OF BULBS Headlight 1 Open the Bonnet and engage the support rod 2 Disconnect the wiring harness connector from the rear of bulb 3 Pull the rubber cap out 4 Release the bulb retaining spring and remove...

Страница 69: ...the 2 screws in case of turn indicator and reverse lamp 2 Rotate the bulb anticlockwise and remove it 3 Pull out the bulb from the bulb holder 4 Replace the bulb with a new one 5 Install in the revers...

Страница 70: ...5 A Turn Signals Reverse 7 Lights F 7 5 A Wiper and Washer 8 F 5A Fog lamps 9 F 15 A CDL Lighting 10 F A CDL Controls 11 F 7 5 A Blower Relay Rear 12 Defogger F 5A Condensor fan 16 3 8 4 Fuse Box Main...

Страница 71: ...e of the fuse box cover Replace the fuse box cover to its original position Maintenance POWER PACK The power pack requires to be topped with distilled water every 500 miles or whenever the battery wat...

Страница 72: ...minutes depending on the water level in your power pack When full the flow indicator will stop revolving indicating that the power pack has stopped the intake of water Hold the water flow indicator on...

Страница 73: ...the wiper blade with foreign matter can reduce the effectiveness of the windscreen wiper If the blades are not wiping properly it could be time to replace the wiper blade To replace the wiper blade p...

Страница 74: ...it looking new Here are some tips on preserving the appearance of your car A Exterior i Washing Dirt and grit can scratch the paint while tree sap and bird droppings can permanently ruin the finish R...

Страница 75: ...s Use a soft cloth or paper towels to clean all glass and clear plastic surfaces Do not use spray water in the interior of your car Doing so car can result in damage s to the various electronics compo...

Страница 76: ...t both front ends LH RH of the chassis frame immediately behind the front bumper for fixing the tow hook Fix the hook by turning it in either of the holes as per your convenience Tie one end of the to...

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Страница 78: ...ering Sub assembly 9 3 Brake Sub assembly 9 4 Transmission Sub assembly 9 5 Wheels and Tyres 9 6 Body 9 7 Electrical Electronics Sub assembly 78 78 78 79 79 79 80 Maintenance Schedule 9 77 Downloaded...

Страница 79: ...r Brake Pipes Hoses leakage damage Brake Pedal Bush Parking Brake Lever Cable play damage Regen Braking Service at the interval listed x 1 000 miles or number of months whichever comes first I I I I I...

Страница 80: ...ling looseness I I I R I I I I I I I T 9 4 TRANSMISSION SUB ASSEMBLY I I I I I I I I I T I L T I I I R I I I I I I T I L T I I I I I I I I R I T I L T I I I R I I I I I I T I L T I I I I I I I I I T I...

Страница 81: ...every 500 miles or when LOW BATTERY LIGHT comes ON I A I I I I I I I I C C L C I I I I I A I I I I I I I I C C L C I I I I I A I I I I I I I I C C L C I I I I I A I I I I I I I I C C L C I I I I I A I...

Страница 82: ...10 0 Your Car s Safety features 82 Your G Wiz Safety Features 10 81 Downloaded from www Manualslib com manuals search engine...

Страница 83: ...s cocoons passengers in an inadvertent accident Dent Proof Body Panels Most accidents in cities involve low speed skirmishes with other vehicles often leaving owners with expensive tinkering jobs The...

Страница 84: ...11 1 Steel Space Frame Chassis 11 2 Motor Controller 11 3 Energy Management System 84 84 85 Key Technologies 11 83 Downloaded from www Manualslib com manuals search engine...

Страница 85: ...range Repairs Quick and economical Key Technologies MOTOR CONTROLLER Salient Features It converts power pack voltage to required AC voltage and current to the motor It performs regenerative braking t...

Страница 86: ...ious lamps to function These include 1 Charge Light 2 Power Pack Low Battery Water Light 3 Low battery light 4 Parking Brake ON in drive mode 5 Low Brake Fluid level 6 Neutral light 7 Temperature ligh...

Страница 87: ...86 Downloaded from www Manualslib com manuals search engine...

Страница 88: ...12 2 Life Span 12 3 Integrated Systems 12 4 Servicing 12 5 Extending the Life of the Power Pack 12 6 Power pack Heater pad 88 88 88 88 89 90 Power Pack 12 87 Downloaded from www Manualslib com manuals...

Страница 89: ...driving range the Power Pack should last approximately 3 years Power Pack 12 3 INTEGRATED SYSTEMS IN THE POWER PACK Centralised Water Top up System Water Level Sensor Battery Temperature Sensor Indivi...

Страница 90: ...needle indicator in the power gauge is on the red band In the event you are not using your car for more than one week it needs proper storing and plugged in for charging so trickle charge can take pl...

Страница 91: ...continuously plugged into the mains power even after full charging so as to keep the battery heating system active as the battery heating system is powered by the mains voltage and operates through t...

Страница 92: ...r Pack 13 5 Motor Controller 13 6 Suspension Type 13 7 Tyres 13 8 Controls 13 9 Electricals 13 10 Braking System 13 11 Body Panels Bumpers 92 92 92 93 93 93 93 93 93 94 94 Specifications 13 91 Downloa...

Страница 93: ...Tubular Steel Space Frame A 20 drop will be noticed in the driving range if A C or Heater or Wiper is in use during drive NOTE Estimated range Estimated top speed Maximum gradeability Estimated charge...

Страница 94: ...Brake and Accelerator 4 operating modes B F N R 13 8 CONTROLS The RNFB switch provides Reverse Neutral Foward Boost power modes of operation Headlights Park front Front Rear Indicators Side Indicators...

Страница 95: ...brake Front 19 05 mm Rear 15 87 mm Parking brake mechanically actuated on the rear wheels Regenerative Braking to enhance the driving range Low Brake Fluid Warning provided on the Instrument Cluster...

Страница 96: ...Vehicle identification numbers 14 95 Downloaded from www Manualslib com manuals search engine...

Страница 97: ...t cross member near windshield wiper washer unit under the hood LOCATION OF MOTOR NUMBER Motor number is punched on the body ofthemotor LOCATION OF CHASSIS NUMBER Chassis number is punched on the chas...

Страница 98: ...Index 15 97 Downloaded from www Manualslib com manuals search engine...

Страница 99: ...ing Installation of Accessories Maintenance Parking Servicing Door Locks Door Pocket Driving Range Estimating Extending Driving Reva E Energy Management System EMS Equalisation Charge F Forward F mode...

Страница 100: ...ts Seat Front Adjustment Reclining Seat Rear Access Folding Seatbelts Service Light Specifications Speedometer State of charge SOC Steel Space Frame Chassis Storing your car 44 34 15 30 85 24 24 24 25...

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