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EN1R-1020 1004RA-NE 

 

INSTRUCTION SHEET 

 

                                                                  

 

 

 

VK41..V(B)(E)/VK81.V. (B)(E) SERIES 

 

GAS CONTROLS WITH INTEGRATED 1:1 GAS/AIR REGULATOR FOR 

COMBINED VALVE AND IGNITION SYSTEM 

 

VK41..V(B)(E)/VK81..V(B)(E) gas controls hold a first 

electric on/off direct operator for opening the safety valve of 

class B according to EN161 and a second electric on/off 

servo operator of class B or C to EN 161. 
The pressure regulator is in accordance with class B 

requirement of EN 88. 
VK41..V(E)/VK81..V(E) gas controls can handle the three 

gas families, manufactured gas, natural gas and LP gas. 
VK41..VB/VK81..VB gas controls can handle second family 

gas only. 

 

SPECIFICATIONS 

 

 

 

 

 

APPLICATION 

The VK41..V(B)(E)/VK81..V(B)(E) series gas controls with 

1:1 gas/air regulator have been developed for application in 

domestic appliances with premix burners and automatic 

ignition. 
For this system, the VK41..V series gas controls have been 

designed to have the S4565 series ignition control attached 

directly onto the valve. 
The combined system then provides programmed safe light 

up, flame supervision and regulation of gas flow to the main 

burner of the appliance. 
The VK41..V(B)(E)/VK81..V(B)(E) series can as well be 

used as stand alone in direct burner applications. The plug 

(order number 45.900.441-) with integrated rectifier circuit 

then has to be used. 
The VK41..V(B)(E)/VK81..V(B)(E) series are used in a 

system context in conjunction with fan control and a direct 

spark ignition (DSI) control. 
The VK41..V(B)(E)/VK81..V(B)(E) series are approved in 

accordance with european standards. 

 

DESCRIPTION 

VK41..V(B)(E)/VK81..V(B)(E) gas controls perform all the 

functions required to safely regulate gas flow to the main 

burner of domestic central heating equipment, warm air 

furnaces, back boilers and water heaters. 

Models 

VK41.0 series: line voltage gas control 

with 

pilot burner 

connection, two automatic shut off valves and 

pilot burner connection for direct spark 

ignition (DSI) or hot surface ignition (HSI) 

applications, 

VK41.5 series: line voltage gas control 

without 

pilot burner 

connection, two automatic shut off valves for 

direct spark ignition (DSI) or hot surface 

ignition (HSI) applications, 

VK81.0 series: low voltage gas control 

with 

pilot burner 

connection, two automatic shut off valves for 

direct spark ignition (DSI) or hot surface 

ignition (HSI) applications, 

VK81.5 series: low voltage gas control 

without 

pilot burner 

connection, two automatic shut off valves for 

direct spark ignition (DSI) or hot surface 

ignition (HSI) applications, 

Suffix letter 

V: fast opening, with integrated 1 : 1 gas/air regulation 

VB: fast opening, with integrated 1 : 1 gas/air regulation 

High capacity 

VE: fast opening, with integrated 1:1 gas/air regulation and 

integrated throttle in end outlet 

 

Main gas connection 

See table 1, table 2, table 3 and table 4. 

3

/

8

” and 

1

/

2

” straight or elbow flanges are according to the 

torsion and bending stress of EN 126 group 2 
Connections with G 

1

/

2

” or G 

3

/

4

” external thread fitted with 

nuts according to ISO 228-1 in combination with applicable 

sealing(s) withstand the torsion and bending stress of EN 

126 group 1 
Side outlet (optional) and end outlet (flanged version) can be 

fitted direct to a burner manifold. 
End outlet or side outlet Quick connection for Mini-Venturi or 

Premix Engine Venturi 

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Содержание VK41 Series

Страница 1: ...V B E gas controls perform all the functions required to safely regulate gas flow to the main burner of domestic central heating equipment warm air furnaces back boilers and water heaters Models VK41 0 series line voltage gas control with pilot burner connection two automatic shut off valves and pilot burner connection for direct spark ignition DSI or hot surface ignition HSI applications VK41 5 s...

Страница 2: ...e applicable Standard at end outlet M8 x 1 for 4 mm outer diameter tubing M5 x 0 8 3 37 6 mm full thread 94 8 68 3 Side outlet Pressure tab 9 24 34 Cap screw offset adjustment 24 Side outlet optional 84 5 Hole 2 6 mm to connect ignition control Inlet Fig 1 Dimensional drawing standard version Fig 2 Dimensional drawing Quick connect and Throttle versions Pilot outlet M8 x 1 6H for 4 mm tubing 29 Ai...

Страница 3: ... indication on the housing is the maximum inlet pressure at which the gas control functions safely Maximum air pressure 8 mbar without outlet gas pressure before ignition 20 mbar with outlet gas pressure present after ignition Offset range 0 4 mbar 0 2 mbar with coils sidewards 0 24 mbar 0 36 mbar with coils on top Inlet End outlet Side outlet Body length mm Flanged Flanged 105 Flanged Flanged 105...

Страница 4: ...d with min 6 mm full thread In case of side outlet the three holes for mounting the flange are provided with M5 thread with a minimum of 6 mm full thread Electrical data Coil indication Supply voltage 220 240 Vrac 220 V 50 60 Hz using rectifier 240 V 50 60 Hz using rectifier 110 Vrac 110 V 50 60 Hz using rectifier 24 Vrac 24 V 50 60 Hz using rectifier Electrical connection Molex 1 1 square pin hea...

Страница 5: ...o far see table below Otherwise distortion and malfunction could result Pipe size inch Max length of pipe thread mm 3 8 14 1 2 18 6 Apply a moderate amount of good quality thread compound to the pipe or fitting only leaving the two end threads bare If permitted by local safety regulations PTFE tape may be used as an alternative Gas controls for flange connection Insert O ring in the groove of each...

Страница 6: ...ling ring connection 1 Fig 10 Pipe dia 15 mm for flat sealing ring connection 23 4 0 15 Fig 11 Pipe end for O ring connection 1 Fig 12 Pipe dia 15 mm for flat sealing ring connection 1 Fig 13 Pipe dia 18 mm for flat sealing ring connection Pilot gas connection at outlet side if applicable Square off the end of tubing and remove burrs Slip compression fitting over 4 mm tubing Insert tubing into aut...

Страница 7: ...control seems to operate normally but does not detect flame check for right polarity of power supply line neutral Checking flame current The minimum value should be in accordance with the specified value of the ignition control To check flame current connect a DC micro Ampèremeter between flame sensing wire and flame sensing rod If flame current is insufficient check that flame sensing rod is full...

Страница 8: ...on page 2 Apply a screwdriver to turn the screw To decrease the flow turn screw clockwise To increase flow turn screw counter clockwise WARNING Applied torque may not exceed 8 Ncm CHECKOUT After any adjustment check pressure taps and gas connections with an approved leak detection fluid for gas leakage After any adjustment set appliance in operation and observe a complete cycle to ensure that all ...

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