Reo Elektronik REOTRON MDW 700 Скачать руководство пользователя страница 24

REOTRON MDW 700 
Operating instructions  

 

 

 

 

 

23 

 

 
13.0 Installation of Thyristor Control Units 

 
13.1 Fuses 

The  REOTRON  MDW...  series  of  thyristor  controllers  are  fitted  with  semiconductor  fuses,  which  protect 
the  power  semiconductors  (thyristors)  from  damage  when  there  is  a  short-circuit  on  the  output.  These 
fuses are selected for the permitted peak current of the semiconductors and are not provided for protec-
tion against overload or line faults! Fuses are provided only in the current-carrying circuits with thyristors.  
Fuses for overload, line and earth fault protections should be fitted to the incoming power side. 
 
13.2 Incoming breaker 

An  isolator  must  be  connected  in  front  of  a  thyristor-controller,  mounted  inside  a  control  panel  (VDE 
0160/6.3.1)  because  of  the  leakage-current  from  a  high-impedance  thyristor  and  hence  the  current  flow 
through the protection circuit. This can be used to disconnect the unit from mains supply before a routine 
shut-down.  
Because all REOTRON thyristor-controllers have an enable input, it is possible to inhibit the input pulses, 
and hence firing of the thyristors, until the main contactors have securely closed or before the contactors 
open again when shutting down.  
When enable inputs are used in this way, the contactors can be rated for current-free switching, in which 
case  AC1  would  be  suitable.  If  direct-on-line  switching  is  used  i.e.  by  switching    the  thyristor  controller, 
without using the enable, the rating of the contactors must be in accordance with AC3.  
 
13.3 Output Breaker 

A  circuit-breaker  on  the  output  of  the  thyristor  controller  should  be  avoided,  because  it  cannot  operate 
without a load. Current or voltage monitoring in the output of the thyristor controller must be used to con-
trol the circuit-breaker at the input side.  
Current-free  switching  of  the  thyristor  controllers’  output  (e.g.  load  switching)  is  possible,  however,  by 
using the enable input.  
 
 
13.4 Installation and climatic Conditions  

The  mounting  base  should  be  free  of  vibration,  if  possible.  Note  that  the  temperature  of  the  heat-sink 
rises  when  a  power  controller  is  operating.  The  heat-sink must  be mounted  vertically  to  ensure  efficient 
cooling.  The  ambient  temperature  range  allowed  below  the  heat-sink  is    0°...+45°C.  The  relative  air  hu-
midity is < 75% without dew. The clearance below the unit should be at least100mm and above at least 
150mm.  There  must  be  a  clearance  of  50mm  between  units  mounted  next  to  each  other.  For  altitudes 
above 1000m the power must be derated by  0,5% per 100m additional height.  
 
13.5 Signal cables 

Set Points 
If external voltage (0...10V) or current (0(4)...20mA) set-points are used; care should be taken to ensure 
that  all  equipment  is  connected  through  equal-potential  bonding.  If  the  bonding  is  earthed,  then  this 
should be at a single point, thus avoiding earthing loops and possible coupled interference.  
 

Содержание REOTRON MDW 700

Страница 1: ...MDW_700_EN_ANL_34 13 doc 21 08 2013 REOTRON Electronic Power Controller MDW 700 3 Phase Thyristor Power Controller ...

Страница 2: ...ice menu 13 9 2 2 Display effective values measured inside unit 13 9 3 Setting Up Procedures 14 9 4 Select Interface 14 9 5 Save current settings 15 9 6 Restore parameter settings 15 9 7 Software version 15 9 8 Hide parameter menus 15 10 0 Connection diagram 16 10 1 Connection details 17 11 0 Dimensions 18 12 0 Putting into service 22 12 1 Preliminaries 22 12 2 Measurements and Settings 22 12 3 Pu...

Страница 3: ...rators and also for the protection of the described product and connected equipment Warning Hazardous Voltage Failure to observe can kill cause serious injury or damage Isolate from mains before installation or dismantling work as well as for fuse changes or post installation modifications Observe the prescribed accident prevention and safety rules for the specific application Before putting into ...

Страница 4: ... a wide load resistance variation Rcold Rwarm are possible and an overloading of the unit is prevented Typical Applications Industrial Ovens Steam Generators Lighting Installations Infra Red Emitters Dryers Preheating Plants Air Conditioning Plant Tunnel Heaters Room Heating Equipment Fan Heating Systems Plastic Moulding Equipment Extruders 2 0 Construction The REOTRON MDW 700 thyristor controller...

Страница 5: ... Serial RS 232 Fieldbus Profibus DP Fieldbus CAN Bus Fieldbus DeviceNet 3 1 Modes Phase angle control In the phase angle control mode the mains voltage half waves are more or less cut in function of the giv en set point This mode of operation is suitable for resistive inductive and resistive inductive loads The benefits with this mode of operation are the continuous adjustment the fine dosing and ...

Страница 6: ... smaller bridge 100 Current regulation Microprocessor controller with PI Characteristics the P portion is adjustable externally by using the Key Pad The units maximum output current Rated Current is factory set Parameter setting Parameter Code Settings Output power P C 020 100 Set point voltage U Display or Set point current connection 3 u 4 C 020 100 or smaller bridge 100 Power regulation With po...

Страница 7: ...nit or a connec tion made between terminals 32 and 33 by using a switch A permanent link between terminals 32 and 33 is used for operation without an external enable The firing pulses are inhibited whilst the enable input is not closed Start ramp Stop ramp This function reduces surges on the mains supply when the load is switched on and off Set point control min max The set point control character...

Страница 8: ... U 0 5 V 22 kR External feedback I 0 5 V 22 kR Feedback monitor U or P 0 10 V DC 5 mA Feedback monitor I 0 10 V DC 5 mA Enable Contact 5 mA or 24 V DC 5 mA Faulty relay Change over contact 250 V 1 A Protection IP 20 Operating temperature 0 45 C Liquid temperature WK Type 25 C Input Liquid quantity H2O 6 ltr min Storing temperature 20 75 C Rel air humidity 93 without condensation and surface water ...

Страница 9: ...W 700 200 230 400 6407 01 230 400 3x 200 REOTRON MDW 700 200 230 400 Profibus DP 6407 10 230 400 3x 200 REOTRON MDW 700 200 230 400 RS 232 6407 30 230 400 3x 200 REOTRON MDW 700 300 230 400 6409 01 230 400 3x 300 REOTRON MDW 700 300 230 400 Profibus DP 6409 10 230 400 3x 300 REOTRON MDW 700 300 230 400 RS 232 6409 30 230 400 3x 300 REOTRON MDW WK 700 115 230 400 6337 01 230 400 3x 115 REOTRON MDW ...

Страница 10: ... in the user menus are protected A code must be entered to open the user menus There are different pass codes for each func tion group Setting adjustments are automatically saved upon leaving the programming mode or if no button is pressed for a period of 100 seconds 7 2 Adjustment Procedure All setting routines are commenced by pressing the programming button P The following diagram should clarif...

Страница 11: ...wo upper vertical segments of the first digit illuminate Peak value limiter This is caused by a fault condition on either the load or by the externally generat ed effective value feedback signal The load impedance is too low for example or the effective value is too high The upper horizontal segment of the first digit illuminates Maximum control limit of the controller has been reached The unit ha...

Страница 12: ...03 External Current set point 0 I E F I 0 003 Power regulation 0 I E F P 0 003 Full wave control 0 I F S P 0 003 Ready relay 0 I r b 0 003 Parameter Minimum Output Voltage without set point 0 100 U 0 020 Minimum Output Current without set point 0 100 I 0 020 Minimum Output Power without set point 0 100 P 100 020 Maximum Output Voltage Limit 25 100 u 100 020 Maximum Output Current Limit 25 100 i 10...

Страница 13: ...rnal Set point 0 20 mA 0 10V 4 20 I External Set point 4 20 mA E F U 0 internal feedback voltage E F U I external feedback voltage Running mode E F P 0 Voltage Current regulation E F P I Power regulation set point F S P 0 Phase angle control F S P I Full wave control r b 0 Relay Status function r b I Relay Fault function E n 0 Invert Enable Off E n I Invert Enable On E F I 0 internal feedback curr...

Страница 14: ...nt to the unit 9 2 2 Display effective values measured inside unit P Code 050 Display set point voltage Display set point power F P P P Running mode Display set point current P P Code 051 Display feedback voltage Display feedback power F P P P Running mode Display feedback current P ...

Страница 15: ...rameter should be set to 0 P P P P P P P P P P P P P P P P P P Code 020 P P P P P P Min ouptput voltage without external set point Min output current without external set point Output voltage limit Umax Start ramp time Sec Running mode Output current limit Imax P Char current regulation Stop ramp time Sec Min output power without external set point P Char power regulation Output power limit Pmax P...

Страница 16: ...ide parameter menus Code C 117 If Hd C I all parameter menus are hide Set Hd C to 0 again for change parameters Save current parameter settings Running mode P P P P Restore factory settings Running mode Restore user settings previously saved in C 143 P P P P P P Hd C 1 Hide menus Running mode P P P P Code 001 Version Date Running mode P P P P P P ...

Страница 17: ... AC DC 0 10V DC 0 10V DC U U I ACTUAL VALUE OUTPUT RELAY STATUS LOAD I U PE L1 L2 L3 L2 W 1 2 3 4 5 6 7 8 33 32 31 15 16 17 18 11 12 13 14 41 42 43 V PE PE L1 U L3 FAILURE 44 45 46 3 AC 230 400 V 50 60 Hz I INTERFACE OPTION Interface 24 V DC CONTROL LOGIC 36 35 34 RELAY Fan MDW 50 300 U MDW 700 0 5V AC DC I 21 22 23 26 27 28 24 25 230 240V AC 50 60Hz T Fan test connector N T L ...

Страница 18: ... 10V Voltage and current regulation Voltage regulation Current regulation 0 10 V 0 4 20 mA Set point power Pot 10 K 1 2 3 4 5 6 7 8 10V 10V 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 10V 10V 10V 10V Power regulation If using 4 20 mA signal set parameter 4 20 I in Menu C003 If using 4 20 mA signal set parameter 4 20 I in Menu C003 If using 4 20 mA signal set parameter 4 20 I in Menu C003 If using 4 20 mA sign...

Страница 19: ...m 6 5 mm Option 11 0 Dimensions MDW 700 10 A 25 A MDW 700 50A 80A Attention connect the fan REOTRON MDW PROFIBUS DP 24V DC Us BA 1 ADR 8 PE 41 42 43 44 45 46 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 31 32 33 34 35 36 FOR CONTINUED FIRE PROTECTION REPLACE ONLY WITH SPECIFIED TYPE AND RATED FUSE DISCONNECT POWER INPUT BEFORE REPLACING FUSE I 0 P F Option PE L1 L2 L3 PE U V W 290 B 5 285 A 210 5 mm 5 ...

Страница 20: ...415 430 255 210 231 12 Ø6 Ø6 Ø8 5 Ø8 5 1 6 2 7 3 8 4 9 5 L1 L2 L3 U V W DO NOT USE WITHOUT COVER PROFIBUS DP 24V DC Us BA 1 ADR 8 PE REOTRON MDW www reo de FOR CONTINUED FIRE PROTECTION REPLACE ONLY WITH SPECIFIED TYPE AND RATED FUSE DISCONNECT POWER INPUT BEFORE REPLACING FUSE P F I 0 PE 230V AC ...

Страница 21: ...0 625 9 320 362 300 334 14 301 312 Schraube M10x40 933 Input 230V 50 60Hz REOTRON MDW L1 L2 L3 U V W www reo de P F I 0 1 2 3 U L1 V L2 W L3 Ø8 5 Ø8 5 Input air cooling Input air cooling Output air cooling 2 7 3 8 4 9 5 1 6 DP 24 PROFIBUS DP 24V DC ADR 1 8 U BA RESET PE PROFIBUS DP PE ...

Страница 22: ...ater cooled Type A B MDW WK 115 160 250 350 400 380 MDW WK 450 600 550 530 REOTRON MDW L1 L2 L3 U www reo de P F I 0 U L1 V L2 W L3 Ø 9 0 Ø 19 0 202 212 A B 8 180 300 330 2 7 3 8 4 9 5 1 6 DP 24 PROFIBUS DP 24V DC ADR 1 8 U BA RESET PE PROFIBUS DP PE Ø 9 0 ...

Страница 23: ...ly voltage and current sine curves are changed The output voltage and current must be measured with effective value meter true RMS 12 3 Putting into service without a proper load A thyristor can only be switched fired into a conducting state if the current level is sufficiently high enough It will only switch off if the current is lower than the threshold current every time the current goes throug...

Страница 24: ...ould be suitable If direct on line switching is used i e by switching the thyristor controller without using the enable the rating of the contactors must be in accordance with AC3 13 3 Output Breaker A circuit breaker on the output of the thyristor controller should be avoided because it cannot operate without a load Current or voltage monitoring in the output of the thyristor controller must be u...

Страница 25: ...nt it is to use correct earthing techniques 14 2 Control cables Control cables also are antennas that receive interference produced by other loads Signal cables that are run alongside power cables can generate voltage spikes through inductive and capacitive cross coupling Therefore control conductors should not be mixed with power cables in the same cable ducting If this cannot be avoided then shi...

Страница 26: ...CNW 107 500 REOTRON MDW WK 700 450 CNW 107 500 Type weight in kg min cable cross section Power loss REOTRON MDW 700 10 4 1 5 mm 2 40 W REOTRON MDW 700 25 5 4 mm 2 100 W REOTRON MDW 700 50 8 5 16 mm 2 180 W REOTRON MDW 700 80 9 5 35 mm 2 310 W REOTRON MDW 700 110 11 50 mm 2 480 W REOTRON MDW 700 150 14 5 70 mm 2 540 W REOTRON MDW 700 200 16 95 mm 2 660 W REOTRON MDW WK 700 115 7 70 mm 2 500 W REOTR...

Страница 27: ...REOTRON MDW 700 Operating instructions 26 ...

Страница 28: ...l Spain REO ESPAÑA 2002 S A C Manuel Ventura i Campeny 21B local 9 E 08339 Vilassar de Dalt Barcelona Tel 34 937 509 994 Fax 34 937 509 995 E Mail info reospain com Internet www reospain com Switzerland REO ELEKTRONIK AG Im Halbiacker 5a CH 8352 Elsau Tel 41 0 52 363 2820 Fax 41 0 52 363 1241 E Mail info reo ch Internet www reo ch Turkey REOTURKEY ELEKTRONİK San ve Tic Ltd Şti Halil Rıfatpasa Mah ...

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