RENOLD jPM 17 A 71 2.0 R 30 Скачать руководство пользователя страница 11

def

 

 

jPM Series 

 

Gears 

 

INSTALLATION & MAINTENANCE GUIDE 
 

 

 

11

9.2 

MOTOR BEARINGS LUBRICATION 

 
Motors which have been supplied by Renold Gears will have bearings pre-filled with a high quality 
Lithium-based grease.  

 

Motor sizes D71 to D112 are provided with shielded/sealed bearings, which have been pre-filled and 
greased-for-life by the bearing manufacturer. Motors with sealed bearings and no re-lubrication system 
require no maintenance apart from noise and temperature checks and the checks stated in Section 9.1. 

 

10.

  

STORING THE GEAR UNIT

 

 
Gear units which are to be stored or left inactive for long periods of time should be adequately protected, 
particularly those units situated on exposed sites and/or operating in corrosive or salty atmospheres. 
 
The following precautions will generally be adequate for protecting the unit, but advice concerning the 
protection of particular units can be given if required. 

 

10.1  SHORT TERM STORAGE (UP TO 12 MONTHS)

 

 
I.

 

The location should be free from vibration, otherwise brinelling could take place, particularly between 
bearing rolling elements and raceways, leading to noisy operation and early failure in service. 
Wherever possible, the shafts of the unit should be rotated at least once a week, by hand if necessary, 
to prevent brinelling. 

 
II.

 

All external finish machined and unprotected surfaces should be spray coated with a anti-corrosion 
rust inhibitor. 

 
III.

 

After spraying, all shafts should be wrapped in anti-corrosion rust inhibitor paper. 

 
IV.

 

Where the unit is empty of oil, spray the gearcase interior with rust preventative oil, which is 
compatible with the recommended lubricant. 

 
V.

 

Where the unit is filled with oil, operate at full speed once per month for not less than 10 minutes, to 
ensure that all of the internal components receive a liberal coating of oil. 

 

10.2  LONG TERM STORAGE (FROM 12 MONTHS UP TO 2 YEARS) 

 
I.

 

The location should be free from vibration, otherwise brinelling could take place, particularly between 
bearing rolling elements and raceways, leading to noisy operation and early failure in service. 
Wherever possible, the shafts of the unit should be rotated at least once a week, by hand if necessary, 
to prevent brinelling. 

 
II.

 

Apply Denso paste and tape to all external finish machined and unprotected surfaces, including shaft 
extensions, ensuring full coverage to lip of oilseal. 

 
III.

 

Completely fill the unit with oil, ensuring complete submersion of all internal components. When the 
unit is returned to service, drain and refill with new lubricant to the correct level (Sections 6.4 & 6.5). 

 

Gear units can be prepared by Renold Gears for long term storage provided that this requirement is 
stipulated on the order before delivery. Gear units will not be filled with oil, therefore the interior of the 
unit would be sprayed with rust preventative oil. 

 

11.  

SPARE PARTS 

 
Information relating to spare parts can be obtained from the distributor of the unit. 

Содержание jPM 17 A 71 2.0 R 30

Страница 1: ...def jPM SERIES GEAR UNITS SINGLE REDUCTION WORMGEAR UNITS INSTALLATION MAINTENANCE GUIDE March 2010...

Страница 2: ...nning temperatures can burn or melt rubber compounds and melt plastic compounds and produce dangerous fumes These compounds should be avoided until cool and then handled with protective gloves Guards...

Страница 3: ...ts 5 7 Installing Shaft Mounted Gear Units Turnbuckle Restraint 5 8 Installing Shaft Mounted Gear Units Torque Restraint Bracket 6 Lubrication 9 6 1 Gear Unit Lubrication Requirements 6 2 Lubrication...

Страница 4: ...ers to fit their own motors Rated up to 397 Nm in a ratio range from 5 1 up to 70 1 jPM Series as a single reduction gear unit and offers a wide selection of mounting options and accessories to suit a...

Страница 5: ...order 5 1 FITTING OF COMPONENTS ONTO INPUT OUTPUT SHAFTS Components which are to be fitted to either the input or output shaft of the gear unit e g couplings pulleys sprockets etc may be fitted using...

Страница 6: ...tor identification plate NOTE The correct sizing of cables to electrical regulations is essential Motor Where units are supplied with motors connection to the motor terminal box should be carried out...

Страница 7: ...its I Firstly ensure that the foundation where the unit is to be positioned is suitable as stated in Section 4 3 and is not distorted II Locate the unit in the appropriate mounting position III Secure...

Страница 8: ...the torque arm pivot pin as shown on the next page This angle may vary up to a maximum of 30o in either direction where necessary NOTE The torque arm should be in tension rather than in compression wh...

Страница 9: ...this has an operational life equivalent to that of the gears Oil changes are therefore unnecessary NOTE Units are supplied with oil for the mounting position specified on the order 6 1 GEAR UNIT LUBR...

Страница 10: ...e is free from dirt or grease Clean if required II Check for any lubricant leaking from the unit Leakage from any of the plugs in the unit can be solved by removing the plug drain the unit if necessar...

Страница 11: ...d with a anti corrosion rust inhibitor III After spraying all shafts should be wrapped in anti corrosion rust inhibitor paper IV Where the unit is empty of oil spray the gearcase interior with rust pr...

Страница 12: ...never exceed 5mm Plastic parts should be wiped clean with a damp cloth Oil leaks should be dealt with as quickly as practical Compound joint faces and shims should be cleaned and thread locking sealan...

Страница 13: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 13 Appendix A JPM SERIES TYPE SINGLE REDUCTION WORM GEAR UNIT MOUNTING CODES...

Страница 14: ...il level plugs and drain plugs The customer should familiarise themselves with the positions of the plugs for the applicable mounting position of the gear unit This information will be required prior...

Страница 15: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 15 Appendix B SHAFT END TAPPED HOLE DETAIL...

Страница 16: ...ains supply has a voltage equalling the highest indicated voltage as shown on the rating plate then the motor must be connected as a Star connection refer to C 2 For example a motor with 230 400V indi...

Страница 17: ...r any two of the line in wires For example Line 1 L1 to V1 and Line 2 L2 to U1 etc C 3 Star Delta Connection Procedure If the motor is to be used with a Star Delta starter then the motor is only to be...

Страница 18: ...ner I Obtain a slip block which is marginally smaller than the gap between the two coupling halves Mark a datum point on both coupling halves II Position the datum mark in Position A as shown on the d...

Страница 19: ...and adjust the indicator to read zero IV Rotate the coupling half which is carrying the D T I until Position B is reached Observe and record the fluctuation in dial reading The amount of vertical corr...

Страница 20: ...catalogue rating with temperatures up to 100o C Heavy grade oils should be used at temperatures in excess of 100o C under heavy loading However if the unit is operating at gear rubbing speeds below 2...

Страница 21: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 21...

Страница 22: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 22...

Страница 23: ...unning temperatures can burn or melt rubber compounds and melt plastic compounds and produce dangerous fumes These compounds should be avoided until cool and then handled with protective gloves Guards...

Страница 24: ...com FRANCE Brampton Renold TEL 33 0 320 16 29 29 FAX 33 0 320 16 29 00 GERMANY Renold Getriebe Kupplungen TEL 49 0 2256 959074 FAX 49 0 2256 959169 EMAIL renold deutschland renold com HOLLAND Renold...

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