Owner‘s Manual Crimping Machine CM 25-1.3
Rev.: 2016-05-31
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7.8 Electronic Counter Mechanism
The Crimping machine CM 25-1.3 has two electronic counting mechanisms. The upper counter mechanism
is a permanent counter, which cannot be set back by the operator. The lower counter can be reset.
8. Maintenance and Repair
• The crimping machine CM 25-1.3 is maintenance-free.
• Any necessary repairs may only be performed by qualified personnel or certified technicians at the
manufacturer; only original equipment parts may be used.
• The electronic counter mechanism has an estimated life of about 8 years. A replacement of the battery
is not possible. After such time has passed, the entire counter mechanism needs to be exchanged
(ATTENTION: Loss of data for the permanent counter, number of cycles will not be retained).
8.1. Causes of Error and Troubleshooting
Error
Possible Cause
Solution
Crimp process is not completed
Pressure within the pneumatic system is not
working correctly
Pull out pressure regulator and adjust by
turning. Check pressure in the system (setup
to be 6 bar).
Foreign object in the crimping dies
Close shut-off valve and disconnect air supply
hose. Press reset. Remove foreign object(s),
if necessary dismount the crimping dies (See
7.4. Exchange of Crimping Dies).
Crimp die sets do not align
Close shut-off valve and disconnect air supply
hose. Press RESET. Readjust the crimping die
set (see 7.4 Exchange of Crimping Dies).
Wrong contact was used or wire cross cut is
too large
Use right contact, choose the right crimping
position or choose the correct crimping dies.
Machine is blocking.
Plunger is not adjusted correctly (see also
„7.7. Crimping Dimension Adjustment“)
Close shut-off valve and disconnect air supply
hose. Press RESET. Move upper crimping die
to the upper limit stop by turning the wrench
on the square counter bearing. Reduce
adjustment (see chapter 7.5)
The counter should not be used in explosion-proof areas and /or areas, which are ex-
cluded in the standard EN 61010 part 1.
Attention